C20 Making our resources Flashcards
What is corrosion?
When a material reacts with substances in the environment and eventually wears away
How can corrosion be prevented?
Physical barriers e.g coated in paint or plastic
Sacrificial protection
How does aluminium have its own physical barrier?
Aluminium reacts with oxygen to produce aluminium oxide
This acts as a physical barrier to protect against corrosion
What is sacrificial protection?
A more reactive substance is placed on the material
The more reactive substance will react with the environment instead of the main material
Example of sacrificial protection
Iron is galvanised with zinc
Zinc reacts with oxygen and water in place of the iron
Composition of BRONZE
Copper and tin
Properties of BRONZE
Resistant to corrosion
Uses of BRONZE
Statues
Decorative items
Ship propellers
Composition of BRASS
Copper and zinc
Properties of BRASS
Very hard but workable
Uses of BRASS
Door fittings
Taps
Musical instruments
Composition of GOLD ALLOYS
Mostly Gold with copper, silver and zinc added
Properties of GOLD ALLOYS
Attractive
Corrosion resistant
Hardness depends on carat
Composition of HIGH CARBON STEEL
Iron with 1-2% carbon
Properties of HIGH CARBON STEEL
Strong but brittle
Uses of HIGH CARBON STEEL
Cutting tools
Metal presses
Composition of LOW CARBON STEEL
Iron with <1% carbon
Properties of LOW CARBON STEEL
Soft
Easy to shape
Uses of LOW CARBON STEEL
Cars
Machinery
Ships
Containers
Structural steel
Composition of STAINLESS STEEL
Iron with chromium and nickel
Properties of STAINLESS STEEL
Resistant to corrosion
Hard
Uses of STAINLESS STEEL
Cutlery
Plumbing
Composition of ALUMINIUM ALLOYS
Over 300 alloys available
Properties of ALUMINIUM ALLOYS
Low density
Properties depend on compostion
Uses of ALUMINIUM ALLOYS
Aircrafts
Military uses
Composition of SODA-LIME GLASS
Heated mixture of sand, sodium carbonate and limestone
Properties of SODA-LIME GLASS
Transparent brittle
Uses of SODA-LIME GLASS
Everyday glass objects
Composition of BOROSILICATE GLASS
Heated sand and boron trioxide
Properties of BOROSILICATE GLASS
Higher melting point than soda-lime glass
Uses of BOROSILICATE GLASS
Oven glassware
Laboratory glassware
Manufacture of CLAY CERAMICS
Shape wet clay then heat in a furnace
Properties of CLAY CERAMICS
Hard
Brittle
Easy to shape before manufacture
Resistant to corrosion
Uses of CLAY CERAMICS
Crockery
Construction
Bricks
What do the properties of polymers depend on?
The monomers that make them up
Conditions under which they are made
What type of polymer is LOW DENSITY POLY(ETHENE)
Addition polymerisation
How is LOW DENSITY POLY(ETHENE) formed?
When addition polymerisation reaction of ethene is carried out under HIGH PRESSURE and in the presence of a SMALL AMOUNT OF OXYGEN
What type of polymer is HIGH DENSITY POLY(ETHENE)?
Addition polymerisation
How is HIGH DENSITY POLY(ETHENE) formed?
When addition polymerisation of ethene is carried out using a CATALYST at 50’
Properties of thermosoftening polymers
They do not have links between each layer (like graphite)
Soften when they are heated
Properties of thermosetting polymers
They have strong links between the different chains
Do not melt when heated
What are composites?
Made from 2 materials
A matrix (main material)
with fragments of other fibres or other materials
(reinforcements)
Example of composites
Plywood
Reinforced concrete
What is the Haber process?
Creating ammonia from gases in the air
Why is the Haber process used?
Ammonia is used to create fertilisers and improve the growth of crop plants
Haber process reaction
nitrogen + hydrogen –> ammonia
What type of reaction is the Haber process?
Reversible reaction
Under what circumstances are the nitrogen and hydrogen compressed during the Haber process?
450’c
200 Pressure
What catalyst is used in the Haber process?
Iron catalyst
Compromise (Haber process)
Conditions used for the Haber process are a compromise to balance yield, cost and rate
Temperature condition for the Haber process
The forward reaction is exothermic
Therefore lowering the temperature would increase the yield of ammonia but also decrease the rate of reaction
Pressure condition for the Haber process
There are fewer gas molecules on the product side
So increasing the pressure would increase the yield and rate of reaction but would be VERY EXPENSIVE
Catalyst condition for the Haber process
Iron is an effective catalyst
Doesn’t increase yield but increases the rate
NPK Fertilisers
Fertilisers that contain soluble compounds of:
Nitrogen
Phosphorous
Potassium
How is phosphorous for NPK fertilisers processed?
Mining
Phosphate rocks react with acid
Phosphate salts
Single super phosphate
Calcium sulphate + Calcium phosphate
Triple super phosphate
Calcium phosphate
How is ammonium sulphate produced?
Ammonia solution and sulfuric acid neutralise via titration
Then evaporate using crystallisation
Ammonium sulphate is produced
Producing fertilisers in a lab
Small quantity produced
Made in one batch
Glass apparatus
Slow speed
Producing fertilisers on an industrial level
Large quantities produced
Continuous process
Stainless steel apparatus
Fast speed