Boat Trailers Flashcards
List of sequential numbers and letters issued by a manufacturer to track trailer production, options, and modifications. Also used to license a trailer
TIN/VIN
TIN/VIN
Trailer/vehicle identification number
VIN requirements defined by
Code of federal regulations (49 CFR 565)
Consists of a 17-digit combination of numbers and letters
VIN
Never use ____ when reassembling a trailer
Pneumatic tools
First rule of thumb for trailering
Ensure the tow vehicle is capable of handling the weight of the trailer, with boat and equipment, as well as passengers and equipment carried in the vehicle
Hitches are labeled with
The proper weight and classifications
Total weight of the trailer plus everything on it
Gross trailer weight
Weight forced down on the hitch ball
Tongue weight
Maximum tongue weight is usually about ____ of the maximum gross trailer weight
10%
CG trailer hitches need to have ____ stamped on them
Class V weight carrying (WC)
Class 1 trailer hitch: gross trailer weight up to ___. Tongue weight up to _____
2000, 200
Class 2 trailer hitch: gross trailer weight up to ___. Tongue weight up to _____
3500, 350
Class 3 trailer hitch: gross trailer weight up to ___. Tongue weight up to _____
5000, 500
Class 4 trailer hitch: gross trailer weight up to ___. Tongue weight up to _____
12000, 1200
Class 5 trailer hitch: gross trailer weight up to ___. Tongue weight up to _____
13000, 1300
Two classification on a hitch identification tag
Weight carrying (WC), weight distribution (WD)
Works by forcing down on the entire frame, transferring the weight through the full length of the tow vehicle in order to keep the tow vehicle and trailer as level as possible
Trailer hitch system
Attaches to the trailer hitch providing a secure fitting to mount the trailer ball
Ball mount
The ball must be ____ inches and have a rating of ______
2 5/16 inches, 10000 lbs or greater
The tongue weight should be _____ when the trailer is level
800 lbs or less
Usually encompasses the couple, surge brake actuator, safety chains, hydraulic reservoir, emergency breakaway chain, and tongue jack assembly
Tongue
Engages the ball and provides a positive mechanical lock between the trailer and the tow vehicle
Coupler
Two common type of brake actuators
Surge brake actuators
Electro hydraulic actuators
Actuates the breakaway lever
Breakaway chain
Hydraulic brake actuators safety chain must be attached to the hitch using
1/4 inch shackle and an additional 1/2 inch shackle
Prevents the brakes from activating in surge brake applications, gets an electrical signal from the reverse lights of the tow vehicle
Reverse solenoid
Provide trailer retention to the vehicle should the coupler disengage from the ball
Two crisscrossed safety chains
Safety chains must be
1/2 inch galvanized steel
Safety chains are attached to tow vehicle’s hitch with
1/2 inch galvanized screw pin shackles that are rated for two tons
Made to support the load of the boat and trailer while not in tow
Tongue jack
The standard jack for the TANB is rated for a maximum static load of ____, with a maximum lift rated at _____
8000, 5000
The standard jack for the RB-S is rated for
2500 lbs
Winches are rated in
Line pull
Line pull is usually measured in
Pounds or kilograms
The rated line pull is with
The first layer of strap or wire rope on the winch drum
As a guide for each layer of a strap or wire rope on the drum, deduct ___ off the rated line pull
10%
Winches operate in three directions
Neutral, forward, reverse
TANB: winch rated at ____ equipped with a ____ minimum rated breaking strength of _____
3500 lbs, 5/16 inch synthetic rope, 14000 lbs
RB-S: winch rated at ____ first layer, _____ with a full drum and equipped with a strap rated with a maximum safe working load of ____
3700 lbs, 1500 lbs, 4000 lbs
Attached and tightened between the pad-eyes found on the boat and the trailer prior to transporting the boat
Tie down straps
Tie down straps need to be rated for at least
6000 lbs
Key function of a boat’s trailer frame
Distribute the weight and load for safe transportation
Coast guard trailers use ____ for the frames, and _____ for the cross members and support structures
Aluminum, galvanized steel
Two basic types of support systems on trailers
Bunks and rollers
Have long, support bunks, usually made of wood or aluminum, and covered with carpet or plastic to soften the surfaces
Bunk systems
Work best on steep ramps where you are able to submerge the trailer deep enough to partially float the boat off and on the trailer
Bunk trailers
Transom should be even with
The back end of the bunk
Type of suspension in coast guard trailers
Torsion axle suspension
This technology produces quicker centering, less lateral sway, and more control
Torsion axle suspension
Within the suspension system, self contained lever within the axle tube surrounded by four natural rubber cords encased in the main structural member of the axle beam
Torsion arm
Attached to the torsion arm which is fastened to the rubber encased bar
Wheel/hub spindle
If torsion axle is damaged
Replace it, do not weld it
Where the bearings, hub, and brake caliper are mounted to the axle
Spindle
Has a threaded connection that is used to retain the bearings and hub assembly
Spindle
If the spindle is damaged, it is recommended
The entire axle be replaced
Two types of braking configurations
Disc and drum
Actuator supplies hydraulic force through the hydraulic line, through the caliper, to the piston, pushing against the brake pad
Disc brake
Disc brakes are separated with ____ which ____
A vane or vent
Helps force air through the brakes and cool them
Trailers with a GVW between ____ and drawn at a speed over ____ may have brakes that operate both wheels of the rear axle
4500 & 15000 lbs, 30 mph
Trailers with a GVW in excess of ___ must have brakes that operate each wheel
15000 lbs
Trailers with a GVW of ____ may use surge or inertia brakes to satisfy the braking requirements
15000 lbs or less
Federally mandated safety measure that will stop the trailer if it becomes disconnected from the tow vehicle
Breakaway brake
Must be completely independent of the tow vehicles braking system or electrical system
Breakaway brake
Can be used in place of semi metallic pads and generate less dust and wear on both the pads and the rotors. Also provide much quieter braking
Ceramic compounds and copper fibers
Due to health risks has been replaced with alternative materials such as mineral fibers, cellulose, aramid, PAN, chopped glass, steel, and copper fibers
Asbestos
Provide strength and conduct heat away from the rotors but also generate noise and are abrasive enough to increase rotor wear
Semi-metallic pads
What bolts must be used for installation of the hitch system
Grade 8 bolts
If any element of the hitch system is loose
A disabling casualty exists
If the tow vehicle and complete hitch system are rated for less than the maximum weight requirement, a manufacturers stamp must be attached, if not
A disabling casualty exists
Those that restrict the operations of the trailer such that it can perform some, but not all missions safely
Restrictive discrepancies
What kind of discrepancy. Damage or disfigurement of the wheel rim flange which results in exposure of the tire bead and/or damage or disfigurement which warps the circular shape of the rim
Restrictive discrepancy
What kind of discrepancy (RB-S). Tire pressure below 20 psi
Restrictive discrepancy
What kind of discrepancy (RB-S). Three or more tires with air pressure below 40 psi
Restrictive discrepancy
What kind of discrepancy. Tire tread depth less than 4/32” (1/8”)
Restrictive discrepancy
What kind of discrepancy (RB-S). Brake/tail light incandescent bulb extinguished (defender A class)
Restrictive discrepancy
What kind of discrepancy (RB-S). Brake/tail light with one or more extinguished LEDs (defender B class)
Restrictive discrepancy
What type of discrepancy. Missing lug nut
Restrictive discrepancy
What type of discrepancy. Missing or flat, improper size, damaged or worn tires
Restrictive discrepancy
What type of discrepancy. Trailer running lights inoperative or wrong characteristic
Restrictive discrepancy
What type of discrepancy. Brake actuator or backup solenoid inoperative or no fluid
Restrictive discrepancy
What type of discrepancy. Wheel bearings or brakes have excessive noise or play
Restrictive discrepancy
What type of discrepancy. Structural cracks
Restrictive discrepancy
What type of discrepancy. (RB-S). Missing safety chains or breakaway brake actuator safety chain
Restrictive discrepancy
What type of discrepancy. Emergency brake latch fails to operate
Restrictive discrepancy
What type of discrepancy. Missing tie down straps
Restrictive discrepancy
How many tie down straps required for the RB-S
Six not including winch strap
How many tie down straps required for the TANB
Two not including winch strap
What kind of discrepancy (TANB). Tire air pressure below 40 psi
Restrictive discrepancy
What kind of discrepancy (TANB). Brake/tail light incandescent bulb extinguished
Restrictive discrepancy
What kind of discrepancy (TANB). Missing safety wire cables or brake emergency chain
Restrictive discrepancy
Those that degrade the effectiveness of the trailer to perform one or more missions
Major discrepancies
What kind of discrepancy. Loose, missing, improper hardware
Major discrepancy
What type of discrepancy. Brake fluid level low
Major discrepancy
What kind of discrepancy. Nonstandard tie down straps
Major discrepancy
What type of discrepancy (RB-S). Missing/damaged E/Z jack
Major discrepancy
What type of discrepancy. Missing section of DOT reflective tape
Major discrepancy
What type of discrepancy (RB-S). Tire air pressure 20 - 39 psi
Major discrepancy
What type of discrepancy (RB-S). Tire air pressure above 50 psi
Major discrepancy
What type of discrepancy (RB-S). Clearance light extinguished (defender A class)
Major discrepancy
What type of discrepancy (RB-S). Clearance light with one or more extinguished LEDs (defender B class)
Major discrepancy
What type of discrepancy. Bearing lubricator damaged or missing
Major discrepancy
What type of discrepancy. Damage or disfigurement of the wheel rim flange which does not result in exposure of the tire bead
Major discrepancy
What type of discrepancy (TANB). Missing/damaged/misaligned bunks
Major discrepancy
What type of discrepancy (TANB). Missing/damaged tire change kit
Major discrepancy
What type of discrepancy (TANB). Tire air pressure 50 - 65 psi
Major discrepancy
What type of discrepancy (TANB). Tire air pressure above 80 psi
Major discrepancy
What type of discrepancy (TANB). Clearance light extinguished
Major discrepancy
TCTO
Time compliance technical order
Basis for changing an asset
TCTO
OEM
Original equipment manufacturer
ORDs
Operation requirement documents
Who can initiate a TCTO
Anyone
Provides information necessary to properly maintain and service a trailer
Manufacturers service manual
Manufacturers service manual for a trailer contains what 8 sections
Index of topics Weight specifications Torque specifications Safety precautions and warnings Procedures for servicing wheels and bearings Service procedures Drawings and schematics Exploded views of different sections
Use of MPCs for performing inspections is
Mandatory
Best way to ensure trailer and trailer component life
Rinsing off all trailer components with fresh water immediately after the trailer has been removed from the salt water
RB-S hitch system rating
10000 lbs, class V
TANB hitch system rating
10600 lbs, class V
Welding the hitch to the frame is
Unauthorized
Ball mount needs
To be stamped or have a sticker indicating class rating, maximum trailer weight, and maximum tongue weight
Proper height of hitch ball mount for TANB
24 inches
Ensure the coupler latch is
Free from corrosion and operates correctly
Inspect surge brake for
Deformity or damage
Ensure the back half of the surge brake actuator is
Properly greased and lubricated
Remove surge brake reservoir cap using
1 1/16-inch socket
The brake fluid reservoir should be at least ____ full of fluid
3/4
Keeping the brake fluid reservoir at least 3/4 full helps reduce
Condensation
If brake fluid shows contamination
Flush the system as per appropriate MPC
If the brake reservoir is low
Add brake fluid (DOT 3)