AERONAUTICAL ENGINEERING MAINTENANCE MANAGEMENT PROCESS GUIDE CGTO PG-85-00-110-A Flashcards
QA inspectors shall be selected and designated in writing by who?
EO
Most FOD can be attribute to what three causes?
Poor housekeeping, poor maintenance procedures, and carelessness
What is the decisive factor of the JOAP program success?
Attitude of an operating activity
Who will provide funds for JOAP?
CG-41
Components removed due to oil analysis should have contaminants inspected in parts per what?
Parts per million
What program will serve as the corrective actions for maintenance shortcomings?
RCM Program
The normal level of fuel system icing inhibitor in turbine fuel (FSII) is what?
0.07-0.15 percent by volume
Introduction of this additive will lower the flash point of JP-5 by how many degrees
4-degrees Fahrenheit and will inhibit the growth of bacteria
A minimum of 8 hours a day with a dehumidifier can reduce avionics failure up to what percent?
40%
Who shall ensure an effective calibration program is implemented?
CO
TMDE intervals may be shortened but shall not be___?
Extended
Who will manage and oversee the Coast Guard Air station TEMPEST program?
ALC will manage and CG-41 will oversee
U.S. Coast Guard TEMPEST Program Manual?
COMDTINST M2241.6
A locally produced form of like content will be used by maintenance administrators for interpreting and/or amplifying technical directives and maintenance requirements received from higher authority and to promulgate local instructions as necessary is also called what?
OPNAV 4790/35
Whenever any maintenance instruction has served its purpose, it should be canceled and filed for how long?
6 months after completion date
What is a SAMI?
Single action maintenance instruction performed on a one-time basis
CAMI?
Continuous action maintenance instruction
Aviation tools will be of such quality that they meet or exceed what?
Society of Automotive Engineers (SAE) Aerospace Standards
Are Polyester Resins authorized for use?
No
Are All cosmetic repair to CG aircraft Authorized?
YES
No repairs shall be made to primary areas without approval from who?
ALC
NO REPAIRS SHALL BE MADE TO COMPOSITE STRUCTURES BY ANY UNIT UNLESS THEY MEET ALL SAFETY REQUIREMENTS LISTED IN?
AFTO 1-1-690
Temporary repairs should be applied to what type of repairs?
Secondary and tertiary
Permanent repairs shall be made as soon as ____?
Practicable
All temporary repairs will be annotated as what?
CF (Carried Forward)
Aircraft Fuel Cells and Tanks Manual?
NAVAIR 01-1A-35
Inspection and Repair of Aircraft Integral Tanks and Fuel Cells form?
AFTO 1-1-3
Who will designate the Confined Space Entry Program manager?
CO
Logbooks and records of CSE will be maintained for how long?
3 years
How long is a EA certification good for?
1 year
Who is the last line of defense for CSI/FSCAP parts?
Technician who installs it
Particular attention shall be paid to type III/V parts received from what type of sources?
OGAs or commercial sources
Who can authorize a one-time purchase of chemicals not listed in the authorized chemical list?
EO
Who has the central responsibility for maintaining the Technical Airworthiness Assurance Process Guide?
The Chief, Office of Aeronautical Engineering (CG-41), and the Commanding Officer of the Aviation Logistics Center
Maintenance or QA work on grounding discrepancies shall not be performed past how many work hours?
12 hours
Personnel shall be restricted from performing any aircraft maintenance for how long after alcohol consumption?
10 hours
Lathes, milling machines, and similar types of equipment that produce cuttings or flying particles should be set to what?
15-degree angle to each other
How often shall machinery and shop equipment be inspected?
Periodically
Grinders shall be equipped with what type of shields?
Shatterproof shields
Metal hood type guards shall enclose how much of an abrasive wheel?
2/3 of the abrasive wheel
Tool rests shall be adjusted to provide a minimum clearance of how much to an abrasive wheel?
1/8 inch
Battery shop location must be approved by who?
The installation ground safety director, fire inspector chief, and medical officer
Battery Shops will be vented how many air changes?
3 to 4 air changes per hour
Electrical exhaust fans will be certified what?
Explosion Proof
Vented lead and Vented nickel will be kept together or separate?
SEPERATE!
Sealed lead and nickel batteries can be charged in the same room as long they are how far apart?
5 FEET
Floors, racks shall be constructed with what type of paint?
Acid resistant
Can a wire brush be used to clean batteries?
NO
Lifting handles and hand trucks with ____ tires will be used for handling heavy batteries
Rubber tires
Shortage of tools will sometimes require the use of the same tools on different batteries, always ___ before doing so.
NEUTRALIZE
How do you mix water and electrolyte?
POUR electrolyte into water, NEVER pour water into electrolyte
Vented nickel cadmium batteries have an electrolyte made of what?
Potassium Hydroxide
If electrolyte gets into your eyes, how long do you rinse it for?
15 minutes
The workspace air temperature shall be maintained at what?
77.5 °F (+7.5 °F).
What shall be worn within arm’s length of a battery being charged or discarded?
Splash-proof chemical goggles
Oxygen cylinder storage shall be separate from fuel-gas cylinders or combustible materials (especially oil or grease) by at least a distance/height of what?
20 feet, or have a noncombustible barrier at least 5 feet high and have a fire-resistance rating of at least 1/2 hour
What shall be used to remove burrs, chips, and metal cuttings?
Brushes shall be used (NEVER compressed air)
Aviation Survival Shop shall maintain gaseous oxygen servicing equipment in accordance with what manual and chapter?
Chapter 5 of the Aviation Life Support Manual, COMDTINST M13520.1 (series).
All paint spray booths shall be equipped with what type of air ventilation?
Forced air ventilation to prevent accumulation of flammable and injurious vapors.
Where water wash facilities are provided for small booths, they will have a minimum of __ feet per minute linear air velocity across the face of the booth?
200 feet
Paint and flammable rag cans will be emptied how often?
Daily
What gallon capacity will be used to store paints and dopes?
Containers of not more than 5-gallon capacity
All electric power tools, switches, junction boxes, and regulators will be positioned at least how high above floor level?
18 inches
Common effect of solvents on skin?
Dermatitis
What are the two types of solvent poisoning?
Chronic (Prolonged/Daly Exposure) & Acute (Excessive amount in short time)
Hazardous Waste Management Manual?
COMDTINST M16478.1
The criteria for lighting minimums are found in where?
IESNA Lighting Handbook, Ninth Edition, and ANSI-Industrial Lighting RP-7.
What type of flashlight should be used in aircraft fuel tank inspection?
Explosion proof flashlight
Combustible materials shall not be stored or allowed to accumulate in air or elevator shafts, stairways, or within how many feet of any stove, furnace, or boiler?
10 feet
Flight line fire extinguisher requirements shall be in accordance with what?
AFTO 00-25-172
How often shall static grounds be tested?
24 months
Certified static and power grounds will be marked with what?
1-inch letters with date tested and test results measured in ohms stenciled on the ground decal/painted ground marking in accordance with AFI 32-1065.
Small spills are how big?
18 inches or less
Medium sized spills are how big and require what action?
Not over 10 feet in any dimension or not over 50 square feet in area
Large sized spills are how big and require what action?
Over 50 square feet or of a continuing nature
A standard railing shall consist of top rail, intermediate rail, and posts, and shall have a vertical height of what?
42 inches
On collet-equipped jacks, the collet shall be kept within how many threads?
Two threads
What is max wind velocity for jacking outside?
15 knots
How do you identify aviation breathing oxygen?
White band around the green cylinder or the words aviator’s breathing oxygen painted on the cylinder
Do not deplete oxygen tanks below what psi?
50 PSI
How many people are required to service aircraft with gaseous oxygen?
Two
Servicing control valve for shall not be opened more than what?
¾ turn
How far shall an extinguisher be placed from LOX servicing?
Within 50 feet
How long shall you wait for LOX to warm/build up?
30 min
Radar shall not be operated within any fueling evolution of how many feet?
300 feet
Who oversees the units towing plan?
CO
Towing minimums for each aircraft?
C-130: 7 HC-144: 6 C-27: 6 MH-65: 4 MH-60: 4
Hot refueling operations are not allowed within how many feet of buildings?
100 feet of any building
New construction is prohibited within how many feet of hot refuel area?
200 feet of the hot refueling area
Equipment of any kind is prohibited within how many feet of hot refuel area?
200 feet
Each unit will conduct semiannual audits during which two months?
April and October
The April audit will be conducted by who?
QA and shops
The October audit will be conducted by who?
Shops
When is TO (Technical Order) too be revised?
When 50% or more of it is changed
Who shall conduct a monthly review of each asset logbook?
EO
Flight hours will be rounded to the nearest what?
Whole hour
How often should a new MDL be printed?
Once a month projecting the next 2 months
What form shall be used to document any unusual work for a C-130?
AFTO Form 103
Serviceable Tag?
DD-1574 (Orange)
Unserviceable Tag (Reparable at ALC)?
1577-2 (Green)
Unserviceable Tag (Not reparable at ALC)?
1577-2 (Blue)
Unserviceable Tag (Condemned)?
1577 (Red)
PQDR Tag?
1577-B (Blue/Red)
All maintenance records will be backed up how often?
Once per shift
What ink color is authorized on paper logbooks?
Black Ink
What does each color font discrepancy in EAL represent?
Blue: Specials
Green: Daily
Red: Functional check
How long will paper forms be retained?
90 days
All deferred maintenance actions SHALL be authorized by who?
EO
Squawks are defined as discrepancies that are?
Are minor and or cosmetic in nature
Asset paper logbooks are arranged in four sections, what are they?
Section 1 will contain the Deferred Maintenance Record located on the inside of the binder cover
Section 2 will contain the Mission Schedule and Asset Status.
Section 3 will contain Fueling/Defueling Records and Fuel Sample Records.
Section 4 will contain the Maintenance Discrepancy Report.
Paper logbook color forms?
Preflight and Servicing Record - Yellow
Mission Record - Blue
Mission-Generated Maintenance Record - Pink
Flight Safety Maintenance Document – Pink
How often will paper logbook training be conducted?
Yearly
Paper logbooks will be used when connectivity is down for how many hours?
4 hours
Type 1 material?
Aircraft Engines
Type 2 material?
Aeronautical materiel Unit price of $250 or more
Type 3 material?
Consumable aeronautical materiel, less avionics, with a unit price less than $250 and procurable from an OGA source
Type 4 material?
Avionics unit price of $800 or more
Type 5 material?
Consumable avionics materiel with a unit price less than $800
Type 6 material?
For items costing more than $250, but less than $3,500, support equipment
Type 7 material?
Turbomeca Arriel 2C2-CG engine
Kits requiring more than 4 labor hours for incorporation will not normally be issued within how many months of induction to PDM?
4 months
Kits requiring 4 or less labor hours for incorporation will not be issued within how many days of induction to PDM?
45 days