2456 - Best Manufacturing Practices Flashcards
The DoD Acquisition Guidebook states that ____________is the design effort priority.
Producibility
_____________ integrated into the design process results in reduced program risk
Manufacturing
Factors leading to increased cost and production delays
- Changing design requirements`
- Late design releases
- Lack of production planning
- Unstable funding
The three steps in Production and Manufacturing Integration include:
- Influence the Design Process
- Prepare for Production
- Execute the Manufacturing Plan.
A priority for manufacturing is to develop a______________.
stable production process
What involves proving that the design can actually produce a product that meets customer functional requirements in a realistic, “factory floor” type situation.
Process Proofing
The 5 Ms of Manufacturing are
- Material
- Method
- Machinery
- Manpower
- Measurement.
Five top-level design goals for producible products
- Design for Ease of Fabrication
- Design for Ease of Assemble
- Design for Multiuse
- Minimize Number of Parts
- Maximize Number of Common Parts
The cost of quality can be broken down into three separate areas:
- Prevention (50%)
- Appraisal (35%)
- Correcting Failures (15%)
Contractor must have a quality management process but the contractor ___________the process (must meet Government objectives)
defines
Learning curve theory states that as the production of an item___________, the man-hours needed to produce that item decrease at a fixed rate.
doubles
Two main principles of Lean Manufacturing are:
- Minimization of Waste
* Responsive to Change.