2.4.3 Flashcards

Stock control

1
Q

What are 3 possible types of stock a business might hold?

A
  • Raw materials & components
  • Work in progress
  • Finished goods
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2
Q

For what 2 reasons might a business need to hold stock?

A

○ To help meet demand on time

○ So that the business can sell products that are currently not in production

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3
Q

Why is stock management and control important?

A

○ If you have perishable stock, then you don’t want to overstock in case it goes off then there is a lot of lost money
○ Good stock management is a key part of business efficiency

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4
Q

How much stock should a business hold?

A
  • Slightly more than the demand level
  • Variable with seasonal products
  • A start up would want to hold less stock to free up capital
  • Less when there is a recession
  • More because of concerns about Brexit etc delays
  • The longer stock is held, the greater the risk of obsolescence
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5
Q

What is the cost of storage?

A

More stock requires larger storage space and possibly extra employees and equipment control and handle them

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6
Q

What are interest costs?

A

Holding stocks means tying up capital on which the business may be paying extra interest

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7
Q

What is obsolescence risk?

A

The longer stocks are held, the greater the risk that they will become obsolete and are therefore unusable and incapable of being sold

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8
Q

What is a stock out?

A

A stock out happens if a business runs out of stock, this can result in:

  • Lost sales & customer goodwill
  • Costs of production stoppages or delays
  • Extra costs of urgent, replacement orders
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9
Q

On a stock control chart what is the maximum level?

A

The maximum level of stock a business wants to or can hold

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10
Q

On a stock control chart what is the re-order level?

A

The level of stock when more is ordered

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11
Q

On a stock control chart what is the lead time?

A

The amount of time between placing an order and receiving more stock

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12
Q

On a stock control chart what is the minimum stock level?

A

The smallest amount of stock a business wants to hold

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13
Q

On a stock control chart what is the buffer stock?

A

A contingency in case of unexpected orders or delays from suppliers

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14
Q

Benefits of holding less stock?

A
  • Lower stock holding costs (e.g. storage)
  • Less capital (cash) tied up in working capital – can be used elsewhere in the business
  • Lower risk of obsolescence
  • Consistent with operating ‘lean’
  • Easier to manage, less employees and technology
  • You are likely to have a reliable local supplier with short lead times
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15
Q

Drawbacks of holding less stock?

A

○ You are less likely to be able to meet sudden high demand, loosing revenue
○ You are dependent on a supplier and your business can be effected badly by their poor lead times
○ You are more dependant on the supplier

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16
Q

Benefits of holding more stock?

A
  • You are less dependant on suppliers
  • You are less likely to suffer from a stock-out and loss of revenue with a higher buffer zone
  • If you make bigger orders, you will be more likely to capitalise on bulk buying and the economies of scale
  • It is easier to handle unexpected changes in demand
17
Q

Drawbacks of holding more stock?

A

○ Higher likelihood of product obsolescence
○ Higher stock storage costs, requiring more complex management and employees
○ Higher levels of working capital tied up in stock
Worse effected by a sudden fall in consumer demand

18
Q

What is J.I.T?

A

Just in time, a form of stock control

19
Q

What is just in time stock control?

A

Stock required for production arrives just as it is needed

20
Q

What are the implications of a just in time stock control system?

A

○ No need for buffer stocks
○ Stock holding costs are minimised
○ Lead times are very short
○ Requires highly reliable supplier and sophisticated IT systems to work properly

21
Q

What is lean production?

A

Where minimal capital is tied up in stocks

22
Q

What competitive advantage does lean production produce?

A

Producing more using less, by eliminating all forms of ‘waste’ (anything that does not ‘add value’ to the final product)

23
Q

How does lean production work?

A
  • Maximising labour productivity (therefore, uses less labour)
  • Production techniques (fewer defects, improved quality and reliability
  • Just in time stock control (less stock / storage space / capital equipment = cost advantages)
  • Speedier product development