120102i Flashcards

1
Q

What does the term hard facing mean?
A) the application of an alloy that assists corrosion
B) to weld together part that have been quenched
C) To apply a layer of material that combats wear
D) To apply material that is difficult to use

A

C) To apply a layer of material that combats wear

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

Machinery parts that are subjected to where can have their service life prolonged by
A) welding with alloy electrodes
B) hard facing the ware surface
C) repairing the parts often
D) using the equipment sparingly

A

B) hard facing the ware surface

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

What is a major advantage of hard facing
A) worn parts with high replacement cost can be reclaimed
B) hard facing filler alloys are cheap and easy to apply
C) any hard facing alloy can be used with any welding process
D) the very hard alloys can also withstand high impact loading

A

A) worn parts with high replacement cost can be reclaimed

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

Which arc welding process is very popular for hard facing because of its low equipment, cost versatility and general ease of application
A) GMAW
B) SMAW
C) GTAW
D) FCAW

A

B) SMAW

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

Which method of hard facing process is the slowest
A) SMAW
B) FCAW
C) GMAW
D) GTAW

A

D) GTAW

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

What is a disadvantage of the FCAW surfacing process as compared to GMAW surfacing
A) it produces slag, which may have to be removed
B) cannot be added to the wires
C) the cord electrode can only be used on a small radius
D) the equipment is much more expensive

A

A) it produces slag, which may have to be removed

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

What is the advantage of the MCA W surfacing process compared to the FCAW surfacing process?
A) the deposition rates are similar
B) special equipment is required
C) Al cannot be added to the wires
D) it produces little to no slag

A

D) it produces little to no slag

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Which arc welding surfacing method uses high currents and high deposition rates leaves no spatter and emits no harmful ultraviolet radiation
A) SMAW
B) OAW
C) SAW
D) FCAW

A

C) SAW

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

Which is true of the oxy fuel, gas hard surfacing process
A) you can surface only large areas
B) the base metal does not have to be clean
C) it has a higher deposition rate than arc surfacing processes
D) it has low base metal dilution

A

D) it has low base metal dilution

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

Which statement describes thermal spray surfacing
A) the flame rises the surface so that the rod can be melted onto it
B) the constructed arc is forced between the electrode and the workpiece
C) the electrode is continuous, and the arc is covered with flux
D) it heats a metallic or non-metallic material and propels it towards the object

A

D) it heats a metallic or non-metallic material and propels it towards the object

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

A sliding scraping type of wear that removes metal by gouging or grinding is called
A) erosion
B) abrasion
C) corrosion
D) impact

A

B) abrasion

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

A gouging type of wear that washes away or grooves out the metal surface is called
A) corrosion
B) oxidation
C) erosion
D) abrasion

A

C) erosion

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

A seizing or galling type of wear that rips and tears out portions of a metal surface is called
A) abrasion
B) metal on metal
C) erosion
D) compression

A

B) metal on metal

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

The type of wear that pits perforate and eventually dissolves metal is called

A

Corrosion

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

A special form of corrosion that results in the crumbling or flaking off of a metal surface is called

A

Oxidation

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

A cracking splitting type of wear caused by rapidly, exposing metal parts to rapidly heating and cooling cycles is called
A) thermal shock
B) impact
C) abrasion
D) metal to metal

A

A) thermal shock

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
17
Q

Squeezing type of where usually caused by the imposition of a heavy static load on the surface of a metal is called

A

Compression

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
18
Q

Which material is the most abrasion resistant of all hard facing materials?
A) tungsten carbide
B) chromium carbide
C) austenitic manganese
D) austenitic stainless steel

A

A) tungsten carbide

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
19
Q

Which hard facing material can be Ferrous or non-Ferrous
A) tungsten carbide
B) chromium carbide
C) austenitic manganese
D) austenitic stainless steel

A

A) tungsten carbide

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
20
Q

These hard facing materials allied with 5% – 12% chromium are probably the most widely used
A) semi-austenitic
B) austenitic manganese
C) austenitic stainless steel
D) martensitic stainless steel

A

A) semi-austenitic

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
21
Q

These hard facing materials, which are work, hardenable are well suited for impact loading
A) tungsten carbide
B) chromium carbide
C) austenitic manganese
D) martensitic stainless steel

A

C) austenitic manganese

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
22
Q

For best results, the deposits with these materials should be two or more layers thick
A) tungsten carbide
B) chromium carbide
C) martensitic stainless steel
D) heat, treatable steals

A

C) martensitic stainless steel

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
23
Q

Which material results in a deposit that is hard if cooled quickly or soft and tough if cooled slowly
A) tungsten carbide
B) heat treatable steels
C) austenitic manganese
D) copper alloys

A

B) heat treatable steels

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
24
Q

Which hard facing material is used for sliding metal to metal contact and for corrosion resistant applications.
A) chromium carbides
B) Austenitic manganese
C) heat treatable steels
D) copper alloys

A

D) copper alloys

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
25
What problem can result from the deep penetration characteristics of some ark welding processes A) the hard facing metal may dilute with the base metal B) the metal chunks may break away from the base metal C) the parts may become hardened by heat treatment D) with preheat, underbead, cracking always results
A) the hard facing metal may dilute with the base metal
26
Which term describes the breaking away of the weld metal from the base metal A) dilution B) distortion C) falling D) spalling
D) spalling
27
What is one method you could use to avoid stress failure when hard facing part hardened by heat treatment A) use no preheat B) quench in water right after welding C) avoid interruptions during welding D) quench in oil and cover with a blanket
C) avoid interruptions during welding
28
_____ is the application of a hard, wear-resistant metal or metal alloy to the surface of a softer metal by a welding process. a) spalling b) metal to metal c) hard facing d) dot pattern
c) hard facing (hard surfacing)
29
The purposes of _________ are to * combat wear, * prolong the life of the object, * reduce costly down time and * reduce the cost of replacement parts. a) spalling b) metal to metal c) hard facing d) dot pattern
c) hard facing
30
It is more __________ to hardface a new or worn part instead of purchasing a new piece. a) complicated b) time consuming c) economical d) expensive
c) economical
31
If parts are badly worn from their original dimensions or shape, they should first be built-up with a suitable material before ________. a) spalling b) metal to metal c) hard facing d) dot pattern
c) hard facing
32
If the part is hardfaced with a very hard, brittle material, the soft metal underneath may crush under impact. This could cause cracking and _______. a) spalling b) metal to metal c) hard facing d) dot pattern
a) spalling
33
The breaking away of the weld metal from the base metal describes what process a) spalling b) metal to metal c) hard facing d) dot pattern
a) spalling
34
______ can be applied using a variety of welding processes to allow the use of different _____ materials. a) spalling b) metal to metal c) hard facing d) dot pattern
c) hard facing
35
True or False Surfacing metals can be wires, rods, filled tubes, strips, granules or powders.
True * You can also perform surfacing by different arc procedures, oxy-acetylene welding and thermal spray. * Arc welding is usually used where excessive heat buildup is to be avoided.
36
What are the top 3 processes used for hard surfacing? GMAW, MCAW, GTAW, FCAW, SAW, SMAW, OAW, Thermal spray surfacing
GMAW, FCAW, SMAW
37
Gas metal arc welding equipment may be mechanized, automatic or semi-automatic. The power source output is usually ____. a) AC b) DCEP c) DCEN d) DC
d) DC
38
True or False Alloying elements that produce the hard surface deposit are contained in the electrode or can be added as a powder into the weld puddle.
True Figure 6 is a GMAW system that has a hopper assembly so that tungsten carbide powder can be added to the weld puddle.
39
FCAW & MCAW surfacing uses what type of feed rollers? a) U groove b) knurled c) V groove d) either a or b
b) knurled This process is sensitive to electrode extension and produces a slag that may have to be removed.
40
SAW stands for: a) surface arc welding b) submerged arc welding c) standard arc welding d) staggered arc welding
b) submerged arc welding
41
SAW has ___________ penetration characteristics and protective flux cover. a) very shallow b) very deep c) relatively shallow d) relatively deep
d) relatively deep
42
Due to the protective _______ cover, more heat is added to the work piece than other welding processes. Because of this dilution the full properties of the surfacing metal are not attained until _____ or more layers are deposited. a) coating, three b) flux, two c) flux, three d) coating, two
b) flux, two
43
Two advantages of using _____ for hardfacing is that there is no spatter and no exposure to ultraviolet radiation from the submerged arc. a) GMAW b) MCAW c) GTAW d) SAW
d) SAW
44
_______ is a popular, low cost, convenient method that uses a covered electrode to deposit the hard surfacing material. The welding current may be either DC or AC. a) GMAW b) SMAW c) GTAW d) SAW
b) SMAW
45
_______ is a low deposition rate process that produces a high-quality deposit with minimum dilution and low distortion. It is slower than other arc welding methods, and it produces overlays of excellent quality. a) GMAW b) SMAW c) GTAW d) SAW
c) GTAW
46
______ does not have the capability for high deposition rates offered by most of the arc welding processes, but the low temperature limits the base metal dilution. a) GMAW b) OAW c) GTAW d) SAW
b) OAW OAW hard surfacing process used to apply tungsten carbide
47
_________ is a process that heats a metallic or non-metallic material to a nearly molten state and then propels it onto an object to be surfaced. a) metal to metal b) abrasion c) thermal spraying d) hard facing
c) thermal spraying Distance and heat input are critical with this process.
48
______ is a sliding/scraping type of wear that removes metal by gouging or grinding. a) compression b) impact c) erosion d) abrasion
d) abrasion
49
______ is a pounding or battering type of wear that splits, breaks, chips, mushrooms or otherwise deforms the metal surface. a) compression b) impact c) erosion d) abrasion
b) impact
50
_____ is a gouging type of wear that washes away or grooves out the metal surface. a) compression b) impact c) erosion d) abrasion
c) erosion
51
________ wear is a seizing or galling (wearing away by friction) that rips and tears out portions of a metal surface. a) metal to metal b) impact c) erosion d) abrasion
a) metal to metal
52
______ is the type of wear that pits, perforates and eventually dissolves metal parts. a) metal to metal b) corrosion c) erosion d) abrasion
b) corrosion
53
_______ is a special form of corrosion that takes place when some metals are exposed to a combination of heat and air. The resulting wear is a crumbling or flaking of the metal surface. a) metal to metal b) corrosion c) erosion d) oxidation
d) oxidation
54
__________ is a characteristic form of oxidation that usually occurs due to an insufficient amount of purging gas used during welding a) compression b) oxidization c) sugaring d) thermal shock
c) Sugaring, it also looks like granules of sugar are stuck to the weld.
55
__________ is a squeezing type of wear usually caused by a heavy static load or by loads that gradually increase pressure on a metal surface. This pressure can cause a metal surface to lose its original shape. a) metal to metal b) corrosion c) compression d) oxidation
c) compression
56
_________ refers to cracking or splitting wear caused by exposing metal parts to temperature extremes such as rapid heating and cooling cycles. a) metal to metal b) corrosion c) thermal shock d) oxidation
c) thermal shock Thermal shock chambers that are used to test materials are capable of taking product from 200°C to -75°C (392°F to -103°F) and back in ten seconds or less.
57
What is the AWS specification # for; Surfacing Electrodes for Shielded Metal Arc Welding a) A5. 12 b) A5 . 13 c) A6. 12 d) A6. 13
b) A5 . 13 Surfacing Electrodes for Shielded Metal Arc Welding
58
AWS specification A5.13. E Co Cr - A What does the E indicate
E - SMAW Electrode Co Cr - Chromium Carbide Alloy containing Cobalt & Chromium A - Electrode is part of a basic group
59
AWS specification A5.21. R WC2-20/30 What does the R indicate
R - welding rod WC - (W = tungsten) (C=carbide) 2 - Chemical composition of the tungsten carbide granules 20/30 - indicates the mesh size of the tungsten carbide granules
60
AWS specification A5.23. F7A3-EC NI1-NI2 What does the F indicate
Submerged arc welding unit
61
What metal has the following characteristics - It is the hardest and most abrasion-resistant of all hard surfacing filler metals. - widely used on oil well rock drill bits and screw conveyors - It is best suited for resistance to abrasion. - It is not recommended for protecting both surfaces in sliding contact. a) martensitic stainless steel b) chromium carbide c) tungsten carbide d) semi austenitic steels
c) tungsten carbide
62
What metal has the following characteristics: - It is extremely resistant to wear and abrasion. - It is used for earth cutting tools, conveyor systems used to transport ore and other abrasive materials and for steel mill tong tips. - It is slightly superior to tungsten carbide for impact resistance. a) martensitic stainless steel b) chromium carbide c) tungsten carbide d) semi austenitic steels
b) chromium carbide
63
What metal has the following characteristics: - used for metal-to-metal wear - deposits should be at least two layers thick a) martensitic stainless steel b) chromium carbide c) tungsten carbide d) semi austenitic steels
a) martensitic stainless steel
64
What metal has the following characteristics: - good wear resistance and good impact resistance. - probably the most widely used. - work well in earth-to-metal abrasion wear service a) martensitic stainless steel b) chromium carbide c) tungsten carbide d) semi austenitic steels
d) semi austenitic steels
65
________ steels have the following characteristics. * They are good alloys for resistance to impact. * They are used for roll crushers, hammers for mineral processing and railway track components. * The deposit is work-hardenable and contains 11% to 14% manganese. a) Austenitic Manganese Steels b) Heat Treatable Steels c) Copper Alloys d) Austenitic SS
a) Austenitic Manganese Steels
66
_________ have the following characteristics. * They are sometimes used as base layers for other hardfacing materials eg. cladding inside tanks for corrosion resistance. * They provide a tough ductile coating with good resistance to chipping and corrosion. a) Austenitic Manganese Steels b) Heat Treatable Steels c) Copper Alloys d) Austenitic SS
d) Austenitic SS
67
_______ have the following characteristics. * They are high carbon steels, medium carbon alloy steels or tool and die steels. * The deposit is hard if cooled quickly or soft and tough if cooled slowly. * They are used for coal handling equipment and agricultural equipment subject to any soil conditions. a) Austenitic Manganese Steels b) Heat Treatable Steels c) Copper Alloys d) Austenitic SS
b) Heat Treatable Steels
68
________ have the following characteristics. * They are used for sliding metal-to-metal contact. * Most have good salt water corrosion resistance. * They are used on bearing surfaces and ship propellers. a) Austenitic Manganese Steels b) Heat Treatable Steels c) Copper Alloys d) Austenitic SS
c) Copper Alloys
69
RPE is important when __________. Welding fumes are formed when hot metal vapours cool and condense into very small particles. Welding smoke is an example of a visible fume. a) metal to metal b) hard facing c) thermal shock d) oxidation
b) hard facing
70
Fumes such as those produced during the welding of _______ may produce serious, long-lasting problems. These can include chronic breathing difficulty and, in the case of exposure to chromium, cancer. a) high carbon steel b) nickel c) copper d) stainless steels
d) stainless steels
71
The common ______ problems are: - dilution - spalling - underbead cracking - stress failure - distortion a) metal to metal b) hard facing c) thermal shock d) oxidation
b) hard facing
72
_______ is the mixing of the base metal with the hardfacing filler metal. The deep penetration characteristics of some arc welding processes can result in excessive ______ of the weld metal with the base metal. a) dilution b) hard facing c) thermal shock d) oxidation
a) dilution
73
If there is too much dilution, then the desirable characteristics of the hardfacing material are watered down by the ______ base metal. a) harder b) softer
b) softer
74
These guidelines help avoid excessive ________ - use low current settings - use slower rate of travel - use correct polarity - use of flat or horizontal produces min _______ a) dilution b) hard facing c) thermal shock d) oxidation
a) dilution
75
Increasing the overlap between beads reduces _____ a) dilution b) hard facing c) thermal shock d) oxidation
a) dilution
76
Stringer beads generally produce the ______ dilution. a) least b) most
b) most
77
______ occurs when the weld metal breaks away from the base metal a) dilution b) spalling c) thermal shock d) oxidation
b) spalling
78
______ can be avoided with the following procedures. - Prepare the surface. A good bond can be obtained only when the surface is perfectly clean and smooth. - Control the cooling rate. If the cooling rate is too fast, brittle areas may occur in the base metal. - limit the deposit thickness a) spalling b) dilution c) thermal shock d) oxidation
a) spalling
79
What process does this describe - If a thicker deposit is necessary, build up the object with a filler metal that matches the chemistry of the base metal before hard surfacing The stainless steel bonds well with the base metal and the hardfacing metal. This prevents ______. a) spalling b) dilution c) thermal shock d) oxidation
a) spalling
80
_________ can be avoided with the following procedures - Cool the part slowly and evenly in a furnace or cover it with insulating material. - preheat slowly and uniformly - avoid interruptions during welding a) spalling b) dilution c) thermal shock d) stress failure
d) stress failure
81
_______ cracking occurs in the base metal just under the weld. a) throat b) surface c) underbead d) root bead
c) underbead The cracks may not be visible on the surface, but they can lead to more serious defects such as spalling or weld cracking.
82
_______ cracking can be avoided with the following procedures. * Make sure the part is at a temperature of 21°C - 38°C (70°F - 100°F) before beginning the hardfacing procedure. * Be sure to preheat the base metal to specified preheat temps a) throat b) surface c) underbead d) root bead
c) underbead
83
______ occurs when unbalanced stresses are created during uneven expansion and contraction. a) spalling b) distortion c) thermal shock d) stress failure
b) distortion
84
The following methods are used to reduce ______ * Allow _____ forces to work positively. Preset flat, thin or simple shaped parts by bending, forming or clamping prior to the welding process. * dont overheat the part - use low current settings - weld in two separate areas * relieve internal stresses * Preheat the entire part slowly and evenly before welding and then peen each layer during cooling. Allow the part to cool as slowly as possible. a) spalling b) stress failure c) thermal shock d) distortion
d) distortion
85
True or False The following procedural considerations are necessary to produce the desired characteristics in the weld deposit: * surface preparations * buildup * electrode selection * cooling rate * preheat, * hardfacing patterns.
True
86
Hardfacing material that is very high in _____ and _____ has a tendency to crack on the surface as it cools, even when following manufactures specified welding procedures. a) chromium b) tungsten c) nickel d) both a & b
d) both a & b
87
Image shows cracks that have formed in a chromium carbide _____ weld after cooling. These cracks are considered normal and not a risk to create a notch effect as they are on the external surface only. a) spalling b) dilution c) thermal shock d) hard facing
d) hard facing
88
Before hardfacing is applied, a badly worn surface should be _____ with an electrode similar to the base metal. a) surface prep b) cooling rate c) preheating d) buildup
d) builtup
89
The _____ has a significant impact on the control of undesirable hardfacing side effects. a) surface prep b) cooling rate c) preheating d) buildup
b) cooling rate
90
Methods you can use to control the _______. - preheat the materials - maintain the correct interpass temp - insulating the surface with dry sand, lime or fireproof blanket a) surface prep b) cooling rate c) preheating d) buildup
b) cooling rate
91
Hard facing _____ pattern works well for earth moving equipment. a) zig zag b) stringer beads c) waffle d) dot pattern
c) waffle
92
The ____ pattern works well on base metals that should not be overheated during welding a) zig zag b) stringer beads c) waffle d) dot pattern
d) dot pattern
93
Where larger pieces of ore, rock or slag are being handled, ______ are applied parallel to the flow of material to act as runners. a) zig zag b) stringer beads c) waffle d) dot pattern
b) stringer beads
94
Austenitic manganese steels are used in areas that require resistance to: (20) impact distortion thermal expansion corrosion or thermal cracking
impact
95
A squeezing type of wear that is caused by a heavy static load or pressure on a metal surface is known as: (15) impact abrasion corrosion compression
compression
96
What procedure can be done to prevent cracks from forming after hardfacing with chromium carbide filler metals? (27) a) anneal the surface prior to welding b) pre-heat and post weld heat treatment required c) no prevention is necessary, it is a normal occurrence d) weld a layer of less hard material over the hardfaced surface
c) no prevention is necessary, it is a normal occurrence
97
Which of the following is a procedural consideration when applying hardfacing materials: (26) amount of buildup surface preparation cooling rate all of the above
all of the above
98
A gouging type of wear that washes away or grooves out the metal surface is called: (13) erosion oxidation corrosion abrasion
erosion
99
A cracking, splitting type of wear caused by exposing metal parts to rapid heating and cooling cycles is called: (16) thermal shock erosion abrasion impact
thermal shock
100
Which answer defines the breaking away of the weld metal from the base material? (23) spelling spalling corrosion oxidation
spalling
101
What advantage does chromium carbide filler metal provide over other filler metal characteristics? (19) a) it provides excellent resistance to spalling b) it is used to weld on rock drill bits c) it is used for metal to metal wear d) it is extremely resistant to abrasion
d) it is extremely resistant to abrasion
102
GMAW surfacing applications utilize: (6) a) pulsed DC current b) electrodes with alloying elements in the core wire c) a hopper system with tungsten powder than can be added to the weld puddle d) all of the above
d) all of the above
103
Sugaring can be caused from welding on stainless steel, and it could be referred to as: (15) corrosion erosion abrasion oxidation
oxidation
104
What procedure is used to avoid excessive dilution when hardsurfacing? (22) a) use low current settings b) use high current settings c) use an increased rate of travel d) vertical uphill welding is recommended
a) use low current settings
105
Hardfacing may be applied on: (2) new parts worn parts stainless steel all of the above
all of the above
106
A sliding scraping type of wear that removes metal by gouging or grinding is called: (12) impact erosion corrosion abrasion
abrasion
107
Spalling may be reduced with the simple procedure of cleaning the welding surface from contaminants. (23) True / False
True
108
Distortion can be caused by: (25) a) slow cooling b) pre-setting the weldment c) even expansion and contraction d) uneven expansion and contraction
d) uneven expansion and contraction
109
Which of the following AWS specifications would apply to SMAW electrodes for hardfacing? (17) A 5.1 A 5.3 A 5.7 A 5.13
A 5.13
110
Which method could control the cooling rate of a hardfacing weldment and reduce undesirable side effects? (28) a) preheating the material b) insulating with dry sand c) maintain correct interpass temperature d) all of the above
d) all of the above
111
Stress failure may be prevented by: (24) a) quenching b) controlled cooling c) welding intermittently to reduce heat input d) all of the above
b) controlled cooling
112
Shielded metal arc surfacing electrodes are available for AC or DC welding current: (9) True / False
True
113
A special form of corrosion resulting in the crumbling or flaking off of a metal is called: (15) erosion oxidation compression thermal shock
oxidation
114
Dilution would be more likely to happen during which hardfacing process? (8) OAW SAW SMAW GMAW
SAW
115
To avoid underbead cracking when hardfacing, the minimum temperature of the base material should be: (25) a) 21 degrees-38 degrees C, (70 degrees-100 degrees F) b) 30 degrees-50 degrees C, (85 degrees-122 degrees F) c) 42 degrees-64 degrees C, (108 degrees-147 degrees F) d) 50 degrees-75 degrees C, (86 degrees-167 degrees F)
a) 21 degrees-38 degrees C, (70 degrees-100 degrees F)
116
The advantage to using the oxy-acetylene process for hard surfacing is: (10) a) base metal dilution is reduced compared to other methods b) high deposition rates are superior to other processes c) it is a quicker way of applying surfacing material d) it is suited best for the waffle pattern of surfacing
a) base metal dilution is reduced compared to other methods
117
Hardfacing can be applied by using materials in the form of: (5) paste liquid filled tubes all of the above
filled tubes
118
The purpose of hardfacing is to: (2) reduce downtime costs prolong life of parts combat wear all of the above
all of the above
119
Thermal spray surfacing is a process that? (11) a) requires the GMAW spray mode of metal transfer b) is performed underwater to reduce fumes c) requires the correct distance and heat for success d) is applied with iron powder particles
c) requires the correct distance and heat for success
120
Exposure to chromium fumes encountered with hardfacing could cause cancer. (21) True / False
True
121
Which hardfacing alloy is used to resist metal to metal wear? (19) copper alloys tungsten alloys chromium alloys all of the above
copper alloys
122
The type of wear that pits, perforates, and eventually dissolves metal is called: (14) erosion abrasion corrosion thermal shock
corrosion
123
Stringer beads produce more dilution than weave beads when applying hardfacing. (23) True / False
True
124