Working with Electricity Flashcards
Line loss, power factor
Paralleling
Increasing the number of conductors (usually 4/0)
cables must match in size, temperature rating, length
half-million run
DOubling the conductors
750 run
Tripling the run
million run
quadrupling the run
Three-phase run
Five pieces
Doubled run- nine-piece run (ground not doubled)
two factors in sizing feeder cable
- control of heat for safety
- perservation of voltage to allow for proper functioning of equipment
must be sized to provide sufficient capacity to carry the full load of the overcurrent decie protecting tha tcircuit upstream, asllowing for exisiting conditions
Existing conditions
temperature rating of the overcurrent device,
length of time
temperature conditions
amount of ventilation
runs longer than 150 ft
likely have unacceptable voltage drop if running near capacity
sizing neutral conductors
dependent on the type of load
when loads are resistive- same sizing as the phase wizes
when powering reactive loads- (magnetic ballasts, non PFC electronic ballasts, large numbers of non-PFC fluorescent or LED fixtures)
neutral must by 130% of ampacity of phase conductors
sizing of ground conductors
based on size of overcurrent protection
circuit protection up to 1600A per phase, single piece of 4/0
Sizing grounding electrode and bonding conductors
typically conductor is #2 AWG, would never need to be larger than a single-piece of 2/0.
multiple power sources used in proximity, or in same building
grounds must be bonded
eliminates voltage potential between ground of one power souce and ground of another
line loss
is the erosion of voltage over a long distance caused by the resistance of the feeder cables
severity of line loss increases with the amount of current carried by a particular conductor
can assume 4V per 100 ft when running at 80% capacity
assumed line loss at 80% capacity
4V per 100 ft
main causes of line loss
- length of the run
- cross-sectional area (large conductor, less the line loss)
- the load (large the amerage, larger the line loss)
(heat)
other possible causes of line loss (other than amperage, distance, improperly sized conductors)
resistance, heat, line loss accours when…
1. connection weak or loose
2.cable is frayed
3. connector only partially inserted
4. loaded beyond its capaicty
5. stacking cables closely together
6.making severe bends in cable creates hotspot
heat increases resistancce
7. circular coils in a single condcutor, current carying cable creates impedance, results in line loss and increased heating.
Allowable voltage drop
amount of voltage drop that still allows acceptable performance from the equipment and does not cause harm
NEC recommendation on acceptable voltage drop as percentage of rated voltage of load
For 120V, 208V, 240V, 480V
120V- 3.6V Feeders, 6V Overall
208V- 6.24V Feeders, 10.4V Overall
240V- 7.2V feeders, 12V Overall
480V- 14.4V feeders, 24V overall
Effect of line loss on tungsten lights
light output fallsoff geometrically as voltage decreases
2k lamp at 90% of rated voltage (108V), produces 68% of its normal light output
Kevlin temperature also decreases
Effect of line loss on Power
loss of voltage= loss of power
Power loss in a cable increases as the square of the amperage.
doubling amperage, doubles voltage drop, power less increase fourfold.
Performance of generator is reduced
Acceptable voltage range for electronic HMI ballasts
90-130V or 190-250V
result of voltage drop on constant power ballast
constant power electronic ballasts will draw more current if the line voltage decreases in order to maintain constant power to the lamp
ex: 4kw HMI is 19A at 240V
22A at 208V
24A at 190V
could overload the connectors on some ballasts
18kw ballast with 100A/240V Stage pin connectors at 240V, is 80A per phase at 208V, 93A at 190V, 102A- overheating connector most use camlok connectors
Mitigating line loss by increasing voltage
Drawbacks
increasing voltage at the source:
–transformer with tap switch- plus and minus 5% output in 2.5% increments
–generator- increasing field strength of alternator
larger adjustments can harm genny, can destabilize frequency control
HOWEVER- equipment powered upstream wil be over voltage.
voltage drop is porportional to amperage load, so when load is reduced, voltage must be turned down
power source still working harder, loss of efficiency, greater fuel consumption, reduction of maximum power available
must effectively reduce line loss by adding copper- reducing resistance
Formula to find Voltage Drop for single-phase loads
Vd= 2KIL/Cm
or Vd=21.6I*L/Cm
21.6 times current times length/cross-sectional area
K= specific resistance of material composing a conductor. for copper, 10.8 @25 degrees C I= current carried by the cable L= the length of the wire in feet. the one-way distance from source to load Cm= cross-sectional area of a wire in circular mils (cmil). These tend to be pretty big numbers. For example, 4/0 cable has a cross-sectional area of 211,600 cmil
1 mil in inches
1/1000 in
cmil
Cross-sectional area
(diameter in mils) squared
single-phase load
any load, regardless of voltage (120,208, 240) unless equipment requires all three phase wires to operate
4/0
Cross sectional area and ampacity
211,600 cmil
405 A
2/0
Cross sectional area and ampacity
133,100 cmil
300 A
#2 Cross sectional area and ampacity
66,360 cmil
190 A
#4 Cross sectional area and ampacity
41,740 cmil
140 A