Unit 3 Outcome 3b Flashcards
What are strategies used to optimise operations?
. facilities design and layout
. materials management
. management of quality
. extent of the use of technology
What is facilities design and layout?
. involves planning of workspace to streamline the production process.
. It’s about optimising operations and about ensuring production will run smoothly and efficiently, this is done with many different layouts.
Important when deciding location and design: . Type of product being created . Space required . Proximity to suppliers and labour . Access to services . Type of layout
What are the different layouts?
. fixed position layout (manufacturing) . product layout (manufacturing) . process layout (manufacturing and service) . retail layout (service) . office layout (service)
Why is the facilities design and layout important?
. When arranged in order it will achieve the highest levels of efficiency in production.
. The best layout will optimise operations, meaning it will result in improved productivity, satisfied costumers and deadlines being met.
. If the wrong layout is chosen or processes are not linked it can cause a loss of productivity which increases production costs and can harm competitiveness
What does a manager need to consider when choosing the best layout?
Whether or not there is:
. enough space for the anticipated volume of production
. effective use of production equipment technology
. an adequate location of stock and warehousing requirements
. an efficient flow of the goods and services through the system
. conformity with legal regulations
Explain the fixed position layout?
. This is where the product remains stationary while materials and labour are taken to the product.
. Used when it is too difficult to move the product, hence why large-scale processes such as the construction of bridges, ships, aircraft or buildings are appropriate uses of this layout.
PROS AND CONS
. Allows for high variety and customisation
. Allows for high quality finishing
. Large investment required
. It is more efficient to bring materials to the site,
. however it does mean there is space restrictions for storage
Explain the product layout?
. This deals with the manufacturing of goods in mass volume using an assembly line. It involves moving goods from workstation to workstation in sequential order along an assembly.
PROS AND CONS:
. cost is reduced because of the use of technology and because staff are trained to complete specialised tasks,
. Minimal variation too
. however it can be expensive to set up a capital-intensive, automated assembly.
. Not only that, a problem on the production line can result in the whole factory shutting down.
. Furthermore, staff can become bored with repetitive low-skilled activities.
. Economies of scale
. Problems can cause production to stop
Explain the process layout?
. This is when equipment and work centres are arranged into similarity of function.
. This deals with high varieties of products by grouping activities, equipment and machinery of similar function together.
. Used for products that require variety
. Eg. Hospitals and banks
PROS AND CONS
. Greater flexibility
. Greater amount of variety/customisation
. Less stoppages in comparison to product layout
. Longer production time
. Work can be monotonous for staff if they are only involved in one areas
Explain the retail layout?
. This is a service layout which is all about attracting costumers and getting them to stay as long as possible.
. This is to get costumers to buy products.
Explain the office layout?
. This is another layout which is all about the efficient movement of information and proximity to resources such as the photocopier, computes, printers and storage areas.
What is materials management?
. Materials management is the strategy that manages the use, storage and delivery of materials to ensure the right amount of inputs is available when required in the operations system.
. It is important because it is used to optimise operations, meaning it will result in less waste as the precise amount of materials required is calculated.
The Operations Manager must:
. Ensure there is the correct amount of materials
. Ensure materials are on hand when needed
. The materials are the right quality
. The materials aren’t idle for too long.
What does materials management involve?
. receiving materials
. storing materials safely
. controlling the release of materials into the production process
. reducing holdings of surplus stock
. identifying ongoing materials requirements by ensuring timely purchase of materials
. identifying ongoing materials requirements by forecasting
What is inventory?
This is the goods and materials held as stock by an organisation.
. a large inventory is held by an organisation to ensure that materials do not run out, however this represents a cost to the organisation.
What is materials handling?
This is the physical handling of goods in warehouses and at distribution points.
Explain the following materials planning strategy: production plan
. This is an outline of what is to be produced, how it will be produced and in what quantity.
. Helps to really determine what materials are needed.
What materials planning and controlling inventory strategies are there?
Materials Planing
. Production plan
. Master production scheduling
. Materials requirements planning
Controlling Inventory
. Inventory control
. Supply chain management
. Just in time
Explain the following materials planning strategy: master production scheduling
. This details what is to be produced and when its going to be produced.
. It breaks down the production plan into:
- quantity and type of each product and service
- how, when and where the production will take place
- labour requirements.
Explain the following materials planning strategy: materials requirements planning
. This involves developing an itemised system of all materials involved in production to meet the specified orders in Master Production Scheduling.
. The planning must consider lead times require by suppliers, the exact number of inputs required, the amount of stock on hand and purchasing procedures.
. The reduces waste and therefore improves efficiency.
What is inventory control?
. All about ensuring that costs are minimised and that the operations system has access to the right amounts of inputs when required.
. A common approach used by organisations is just in time (JIT) system of inventory control.