Total Productive Maintenance Flashcards

1
Q

Maintenance is

A

Vital part of operations which adds profit

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2
Q

Steps on what to track

A

Categorize into equip,tooling and other

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3
Q

MTBF

A

Observed over a period of time

Mean time btw failure. = uptime/# of breakdowns

Usually units of hours

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4
Q

MTTR

A

Mean time to repair.

Downtime/ # of break downs

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5
Q

MTTF

A

Mean time to fail beyond repair

Don’t estimate MTTF USING MTBF

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6
Q

Overall equipment effectiveness

A

Zero breakdowns,variances,defects, accidents

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7
Q

Overall equipment effectiveness formula

A

Availability x performance efficiency x quality rate

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8
Q

Operating speed rate

A

Theoretical cycle time / actual cycle time

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9
Q

Quality rate formula

A

Good output / total output

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10
Q

6 major losses

A
Breakdowns
Setup adjustments
Minor stoppages
Reduced speed
Defects
Reduced yield
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