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Lean > Overview > Flashcards

Overview Flashcards

1
Q

Eli Whitney

A

First to start interchangeable parts for gun manufacturering

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2
Q

History of lean

A

Roots tied to Toyota production system and to early ford production systems

Taiichi Ohno credited with development of TPS

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3
Q

Lean

A

Looks at everything in value to the customer

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4
Q

Type 2 muda

A

Non value added and unnecessary for the system to function and can be eliminated immediately

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5
Q

Type 1 muda

A

Non-value added and necessary for system to function

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6
Q

7 types of waste

A 
Overproduction
Waiting
Transportation 
Motion
Over processing
Inventory
Defects
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7
Q

6S

A 
Sort
Straighten
Shine
Standardize
Sustain
Safety
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8
Q

Visual management

A

Signals used to alert people about problems

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9
Q

Concept of flow

A

One piece flow
Reduces time btw orders and delivery
Reveals any defects early in the process
Provides flexibility

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10
Q

JIT inventory control

A

Right material arrives right time in the right amount

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11
Q

Pull system

A

Based on customer demand

What is consumed is being replaced

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12
Q

Kanban

A

Means for controlling a pull production system

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13
Q

Takt time

A

Available time / customer demand

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14
Q

Production leveling and line balancing

A

Min time wasted btw operations

Standard WIP established to create smooth flow

Involves balancing production quantities and processing capabilities

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15
Q

Judoka or autonamation

A

Automation with human touch creating intelligent machines

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16
Q

Value stream map

A

Describes sequences and movement of activities

17
Q

Theory of constraints

A

One operation limits the throughput of the system at any one time

18
Q

Problem solving method

A 
Identify opportunities 
Analyze current process
Develop optimal solutions
Implement changes
Study results
Standardize 
Plan for future
19
Q

Current scenario

A

Competition has become global

Lean doing more with less

Lean (12 decks)

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