TOPIC 4: TRADITIONAL AND FOOD FERMENTATION II Flashcards

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1
Q

NATA DE COCO

A

o Nata de coco is a chewy, translucent, jelly-like food product produced by the bacterial fermentation of coconut water

o A high fiber, zero fat Philippino dessert

o Highly regarded for its high dietary fiber and its zero fat
and cholesterol content.

o It is produced through a series of steps ranging from milk extraction, mixing, fermentation, separating, cleaning,
cutting to packaging.

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2
Q

WHY NATA DE COCO

A
  1. Easily to be obtained(about 900 million liter coconut water per year)
  2. Unaffected by season
  3. Cheap
  4. Good for Health (Nata de coco is highly regarded for its high dietary fiber and its zero fat and cholesterol content. No preservatives or other chemicals are added to Nata de coco.)
  5. All parts of coconuts are useful, such as art, charcoal, cooking oil, and Nata de Coco
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3
Q

BACTERIA USED IN NATA DE COCO

A

 Great attention has been given to strains from Acetobacter, especially Acetobacter xylinum.

 Acetobacter strains are well known for oxidizing alcohols to acids and ketones, especially for the production of vinegars using ethanol, wine, or ciders as carbon sources.

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4
Q

The process of bacteria’s strain formation (Nata De Coco)

A

1) Cellulose pellicle formed at the upper surface of the coconut water during fermentation

2) The fermentation lasts for 12-14 days

3) The best strains will produce the thickest layer of the cellulose

4) The production is layer by layer

5) Need static condition. Never make any shaking

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5
Q

Types of watery fruits that contain high in sugar;

A

1) Coconut water
2) Pineapple
3) Soybeans
4) Sugar cane

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6
Q

Process of Nata De Coco

A
  1. Preparing starter media
  2. Filtering and Boiling Media
  3. Inoculate (mixing with Starter)
  4. Fermentation
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7
Q
  1. Preparing starter media (NDC)
A

o As starter, we use pure culture Acetobacter xylinum.

o This bacteria can be produced from pineapple dregs, which has been incubated for 2-3 weeks.

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8
Q
  1. Filtering and Boiling Media (NDC)
A

a. To eliminate contamination in coconut water can be done by filtering using fabric filter.

b. Add sugar 100 gr/L, after that boil the media and cold it.

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9
Q
  1. Inoculate (mixing with Starter) (NDC)
A

After cold, make the media to 3-4 pH condition and Inoculate by adding starter 170 ml (Acetobacter xylinum).

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10
Q
  1. Fermentation (NDC)
A

a. Take the mixture to pot (e.g. panci) and covered by newspaper

b. Store in a clean-safe place for a week.

c. After curing is complete with the layer formation of Nata at the surface, removed the nata layer.

d. Discard the membrane that attaches at the bottom of nata, cut into pieces, and wash the nata.

e. Put into the pot and soaked for 3 days, everyday the water have to be replaced after boiling for omit the smells of acid

f. Furthermore, Nata de Coco can be preserved with syrup by mixing 3kg Nata de Coco with 2kg of sugar plus 4.5 liters of water and then boiled.

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11
Q

HISTORY OF ACETIC ACID PRODUCTION.

A

 Acetic acid production is as old as wine making (10,000 years).

 In 3rd centaury Greek philosopher described how vinegar acted on metals to produce pigments useful in art.

 Ancient Romans boiled sour wine in lead pots to produce highly sweet syrup called sypa.

 In 8th centaury Persian chemist Jabir Ibn Hayyan concentrated Acetic acid from vinegar through
distillation processes.

 In 1847, German chemist Hermann Kolbe synthesized acetic acid from inorganic materials for first time.

 By 1910, most of the acetic acid was obtained from the from distillation of wood.

 At this time, Germany is producing 10,000 tons of acetic acid

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12
Q

INDUSTRIAL ACETIC ACID

A

 Acetic acid is systematically known as ethanoic acid.

 It is a colorless liquid organic compound.

 It has a pungent smell (vinegar like).

 It is principle constituent of vinegar.

 The first vinegar was spoiled wine.

 Glacial acetic acid is the pure form of acetic acid (99.98%).

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13
Q

PROPERTIES OF ACETIC ACID

A

 It is a colorless liquid with pungent smell.

 Melting point 16-17 ◦C.

 Boiling point 118.0 ◦ C.

 Glacial acetic acid is highly corrosive to metals.

 Soluble in alcohol.

 Miscible with water, glycerol, ether, acetone and benzene.

 Insoluble in carbon disulfide.

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14
Q

The three important genera’s are;

A

(1) Genus acetobacterium: The commonly used species are.
o Acetobacterium aceti
o Acetobacterium xylinum

(2) Genus clostridium: the commonly used species is
o Clostridium thermoaceticum- anaerobic thermophile.

(3) Acetic acid bacteria
o Acetobacter
o Glocanobacter are commonly used

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15
Q

PROPERTIES OF ACETIC ACID BACTERIA

A

o Tolerate high concentration of acetic acid.
o Should require small amount of nutrients.
o Not over-oxidized the acetic acid formed.
o Be high yielding in producing acetic acid.

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16
Q

SUBSTRATES USED

A

o Ethanol
o Wine and whey
o Molasses
o Fermented grains , malt and rice

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17
Q

PRODUCTION OF ACETIC ACID

A

i. Conversion of starch to sugar by using amylases enzymes.

ii. Anaerobic conversion of sugars to ethanol by yeast fermentation.

iii. Conversion of ethanol to hydrated acetaldehyde.

iv. Finally by dehydrogenation acetic acid is produced by using aldehyde dehydrogenase enzyme.

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18
Q

METHODS FOR INDUSTRIAL PRODUCTION

A

o Orleans

o Surface fermentation (trickling generation method)

o Submerged fermentation methods.

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19
Q

APPLICATION’S OF ACETIC ACID (COMMON USE)

A

 Used as solvent in different industrial processes.

 Used as an active ingredient in fragrance and perfumes.

 Used in production of synthetic fibers and textiles.

 Used to make ink and indigo dyes.

 Used in manufacturing of rubber and plastics.

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20
Q

APPLICATION OF ACETIC ACID (MEDICINAL INDUSTRY)

A

 Acetic acid in the form of vinegar is used for preservation of food.

 Soothe sunburnt skin and to cure from jellyfish stings.

 Effective tool for cervical cancer screening.

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21
Q

APPLICATION OF ACETIC ACID (HEALTH AND HYGIENE)

A

 Hair conditioners
 Detangles and deodorant.

22
Q

APPLICATION OF ACETIC ACID (HOUSEHOLD CLEANING)

A

o Removing smears and streaks from mirrors.
o To descaling coffee making machines.
o Remove urine odor and pet stain.

23
Q

APPLICATION OF ACETIC ACID- FOOD FLAVORING

A

 Used as a condiment to produce pickles.
 Used as a flavor enhancer.
 To preserve vegetables
 In manufacturing of mint sauce and production of rice.

24
Q

VINEGAR

A

 Vinegar is an aqueous solution of acetic acid and trace chemicals that may include
flavoring.

 The residual ethanol content must be less than 0.5 % in wine vinegar and less than 1% in other vinegar.

 Vinegar contains many vitamins and other compounds not found in acetic acids such as riboflavin, vitamin B-1, and mineral salts from the starting material that impart vinegar with its distinct flavor.

25
Q

TYPES OF VINEGAR

A

(1) White vinegar

(2) Apple Cider Vinegar

(3) Balsamic Vinegar

(4) Cane Vinegar

(5) Coconut Vinegar
(6) Rice Vinegar
(7) Date Vinegar
(8) Distilled Vinegar
(9) Fruit Vinegar
(10) Sherry Vinegar

26
Q

(1) White vinegar

A

o It is prepared from grain-based ethanol or laboratory-produced acetic acid and then diluted
with water. It is used for pickling and household cleaning.

27
Q

(2) Apple Cider Vinegar

A

o It is prepared from apple cider. It has a golden brown color. Apple cider vinegar is best for salads, dressings, marinades, condiments, and most general vinegar needs.0.03% ethanol.

28
Q

(3) Balsamic Vinegar

A

o It is prepared from Trebbiano. It has a dark brown appearance. Balsamic’s flavor is so intricate that it brings out the best in salty foods such as goat cheese, astringent foods such as spinach, and sweet foods such as strawberries.

29
Q

(4) Cane Vinegar

A

o It is prepared from sugar cane juice. It is dark yellow to golden brown color.

30
Q

(5) Coconut Vinegar

A

Prepared from coconut water. It is cloudy white in appearance with a sharp, acidic, slightly yeasty taste.

It is used in South Asian cooking and is essentially important to Thai and Indian dishes.0.42% ethanol.

31
Q

(6) Rice Vinegar

A

Clear or very pale yellow, rice vinegar originated in Japan, where it is essential to sushi preparation, popular in Asian cooking, and is great sprinkled on salads and stir-fry dishes.0.68%

32
Q

(7) Date Vinegar

A

Prepared from dates

33
Q

(8) Distilled Vinegar

A

Prepared by fermentation of distilled alcohol

34
Q

(9) Fruit Vinegar

A

made from fruit wines.

35
Q

(10) Sherry Vinegar

A

It is mature under the full heat of the sun in
wooden barrels and has a nutty sweet taste.

36
Q

SUBSTRATES (Vinegar)

A

 Wine (white, red, sherry wine),
 Apple cider
 Fruits
 Malted barley

37
Q

MICROORGANISMS USED IN FERMENTATION OF VINEGAR

A

 Species of Acetobacter and Gluconobacter.

 Acetobacter oxidizes vinegar to CO2 and H2O, hence differs from Gluconobacter.

 But Acetobacters are better acid producers.

38
Q

PRODUCTION OF VINEGAR

A

 Vinegar is the product of a two-stage fermentation.

 In the first stage, yeast convert sugars into ethanol anaerobically, while in the second ethanol is oxidized to acetic (ethanoic) acid aerobically by bacteria of the genera Acetobacter and Gluconobacter.

 This second process is a common mechanism of spoilage in alcoholic beverages and the discovery of vinegar was doubtless due to the observation that this product of spoilage could be put to some good use as a flavoring and preservative.

39
Q

Alcoholic fermentation (Vinegar):

A

This is an anaerobic process performed by specific vinegar-making strains of yeast, usually S. cerevisiae var. ellipsoideus.

Fermentation products are ethanol, CO2, and small amounts of glycerol, acetic acid and some higher
alcohols.

40
Q

Acetic acid fermentation (Vinegar):

A

The acetic acid fermentation is a highly aerobic process, essentially a biotransformation by acetic acid bacteria, involving incomplete oxidation of ethanol to acetic acid

41
Q

Acetification (Vinegar)

A

 Acetification, the oxidation of ethanol to acetic acid is performed by members of the genera Acetobacter and Gluconobacter.

 These are Gram-negative, catalase-positive, oxidase-negative, strictly aerobic bacteria.

 Acetobacter spp. are the better acid producers and are more common in commercial vinegar production because they have the ability to convert ethyl alcohol, into acetic acid, by oxidation.

42
Q

PRINCIPLE OF VINEGAR PRODUCTION

A

1) Ethanolic fermentation
Sugar (glucose, fructose..) —-> ethanol

2) Acetogenic fermentation
Ethanol —-> acetic acid (vinegar)

43
Q

METHODS OF VINEGAR FERMENTATION

A

o Orleans Method
o Generator Method
o Submerged Method

44
Q
  1. ORLEANS METHOD (Vinegar)
A

 Wooden barrels are laid on their sides and bungholes are drilled into the top side and ends of barrels. The topside is plugged with a stopper.

 The alcohol poured into the barrel via long-necked funnels inserted into holes. The mother of vinegar is added at this point.

 The mother of vinegar is a gooey film that appears on the surface of the alcohol products as it is converted to vinegar.

 It contains the highest concentration of Acetobacters. It skimmed off the top and added
to subsequent barrels of alcohol to spread the formation of vinegar.

 The barrel is filled to a level just below holes on ends.

 Nettings or screens are placed over holes to prevent insects from getting into barrels.

 The barrels are allowed to sit for several months. The room temperature is kept at approximately 85 F (29 C).

 Specimen are collected occasionally by placing an outlet into the side holes and drawing liquid off.

 When alcohol has converted to vinegar, it is drawn off through spigot. About 15% of the liquid is left to blend with the next batch.

45
Q
  1. THE TRICKLING GENERATOR METHOD
A

1) Vinegar is made using tall oak vats filled with vinegar-moistened materials (wood shavings, charcoal, or grape pulp).

2) Alcohol is poured into the top and drips down through the fillings.

3) Oxygen enters through holes in the sides and bottom of the vats, with air blown in by a compressor.

4) Over several days to weeks, the alcohol converts to vinegar as it drips down.

5) The vinegar collects at the bottom and is transferred to storage tanks.

6) The vinegar from the vats is very acidic (up to 14%) and is diluted with water to 5-6% acidity.

7) The diluted vinegar is boiled, and the vapor is collected and cooled into liquid.

8) This liquid is then jarred as distilled vinegar.

46
Q
  1. THE SUBMERGED METHOD (Vinegar)
A

 This method is newer, faster, and more efficient methods of producing vinegar. It is mainly used in
industrial business where needed equipment is present.

 Production plants are filled with large stainless steel tanks called acetators. The alimentator are filled with centrifugal pumps in the bottom that pump air bubbles into the tank, in much same way that on aquarium pump does.

 As pump stirs alcohol, Acetozyme nutrients are piped into the tank. The nutrients spur the growth
of Acetobacters on oxygen bubbles. A heater in the tank keeps the temperature between 80- 100 F
(26-38 C).

 Within a matter of hours, the alcohol product has been converted into vinegar.

 The vinegar is piped from acetators to plate and frame filtering machine.

 The stainless steel plates press alcohol through a pipe filter to remove any sediment, usually about 3% of the total product.

 The sediment is flushed into a drain while filtered vinegar moves to the dilution station.

47
Q

POST PROCESSING

A

 Turbid ——-> clear vinegar

 Submerged vinegar is more turbid then trickling, due to high bacteria content

 Pasteurize vinegar to inactivate bacteria, yeast, and fungi

 For high quality vinegar, final product needs to be aged

48
Q

QUALITY CONTROL

A

 The growing of Acetobacters, the bacteria that creates vinegar, requires vigilance.

 In the Orleans Method, holes must be checked routinely to ensure that insects have not penetrated the netting.

 Workers routinely check the thermostats on the container.

 Because a loss of electricity could kill the Acetobacters within seconds, many vinegar plants have backup systems to produce electrical power in the event of a blackout.

49
Q

ADVANTAGES

A

 Vinegar lowers the blood sugar level and fights diabetes.

 It helps to lose weight and reduce belly fat.

 Lowers Cholesterol level.

 Used in cooking.

 Reduces bloating

50
Q

DISADVANTAGES

A

 Slow digestion (gastroparesis)

 Leg cramps and pain

 Unsettled stomach

 Sore throats

 Sinus Problems

 High blood pressure

 Damages teeth enamel