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Plant Design I [ChE 141] > [Topic 1] Intro And Project Development > Flashcards

[Topic 1] Intro And Project Development Flashcards

1
Q

This includes all engineering aspects involved in the development of either a new, modified, or expanded industrial plant.

A

Plant Design

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2
Q

A role of chemical engineer where he/she designs individual pieces of equipment or develops a plant layout.

A

Design Engineer

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3
Q

A role of chemical engineer where he/she specializes in the economic aspects of the design.

A

Cost Engineer

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4
Q

5 Ms of Concept Development in a plant design that will lead to success.

A

Materials
Market
Management
Methods of Execution
Money

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5
Q

Why research outputs like plant design are shelved?

A

Because many researchers lack plans and vision of mass production and creation of large-scale opportunities.

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6
Q

Simplified stages of process development in plant design.

A
  1. Inception - Design Objectives
  2. Setting the Design Basis
  3. Generation of Possible Designs
  4. Project Development
  5. Economic Evaluation, Optimization, and Selection
  6. Detailed Design and Equipment Selection
  7. Procurement, Construction, and Operation
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7
Q

What happens in Process Section?

A
  1. Process evaluation
  2. Flowsheeting
  3. Equipment specifications
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8
Q

What are involved in specialist design sections?

A
  1. Vessels
  2. Control and instruments
  3. Compressors and turbines pumps
  4. Layout
  5. Civil work structures buildings
  6. Utilities
  7. Piping Valves
  8. Electrical
  9. Heat exchangers and fire heaters
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9
Q

Two types of management framework

A
  1. Waterfall Design Framework
  2. Agile/Iterative Design Framework
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10
Q

Process of Waterfall Design framework

A
  1. Detailed Requirements
  2. Design and analysis
  3. Implementation
  4. QA/Evaluation
  5. Deployment with presence of risk
  6. Value
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11
Q

Process of Agile/Iterative Design framework

A
  1. Project Start
  2. Iterations
  3. Project End

Each iteration comprises the following step cycle
1. Detailed requirements
2. Design & Analysis
3. Implementation and Developer Testing
4. QA/Acceptance testing
5. Deployment
6. Evaluation/Prioritization

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12
Q

It originated from sales department.

A

Inception

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13
Q

A result of a customer request.

A

Inception

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14
Q

To meet a competing product.

A

Inception

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15
Q

This involves the feasibility process and preliminary market surveys.

A

Design Basis for Preliminary Evaluation

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16
Q

What are included in the feasibility process during design basis for preliminary evaluation.

A
  1. Physical and chemical processes involved
  2. Economic aspects
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17
Q

An aspect in the design basis for preliminary evaluation that needs analysis of the market.

A

TAM SAM SOM

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18
Q

What is TAM SAM SOM?

A

Total Available Market
Serviceable Available Market
Serviceable Obtainable Market

19
Q

It uses previous experience, research projects, and existing plant designs.

A

Generation of Possible Design Concept

20
Q

Expansion of operations, equipment, addition/replacement or renovation of small area (ex. new dish machine).

A

Level I

21
Q

Renovation of a significant portion of a facility (ex. renovation of serving area).

A

Level II

22
Q

Complete renovation or new construction of a facility.

A

Level III

23
Q

Development of business/project expansion.

A

Level IV

24
Q

Professionals included in Level I of Design Concept.

A

Owner
Design Consultant
Equipment Dealer
Supplier’s Representative

25
Q

Professionals included in Level II of Design Concept.

A

Owner
Design Consultant
Architect
Engineers
Interior Designer
General Contractor
Subcontractors
Equipment Dealer

25
Q

Professionals included in Level III of Design Concept.

A

Owner
Design Consultant
Architect
Engineers
Interior Designer
General Contractor
Subcontractors
Equipment Dealer
Banker
Lawyer
Accountant
Realtor

26
Q

Professionals included in Level IV of Design Concept.

A

Owner
Design Consultant
Architect
Engineers
Interior Designer
General Contractor
Subcontractors
Equipment Dealer
Banker
Lawyer
Accountant
Realtor

26
Q

This took the longest duration in plant design in all levels.

A

Equipment Delivery

27
Q

This includes laboratory-scale experiments or bench-scale like production of final product qualities from research procedures.

A

Process-research Phase

28
Q

This includes pilot-plant, commercial-development plant, and computer simulations.

A

Development Phase

29
Q

Small-scale replica of the full-scale plant.

A

Pilot Plant

30
Q

Composed of available equipment and not meant to duplicate the exact setup in the full-scale plant.

A

Commercial-development plant

31
Q

Fully operating industrial scale plant that meets the commercial requirements.

A

Full-scale Industrial Plant

32
Q

This step/phase in plant design involves obtaining design data and process information. This information is used as basis for next phases.

A

Project Development

33
Q

This phase involves the selection of the most ideal process design and includes optimization and evaluation.

A

Economic evaluation, optimization, and selection.

34
Q

Typical designs in the detailed engineering design phase.

A
  1. Mechanical
  2. Piping
  3. Instrumentation and control
  4. Electrical
  5. Architectural
  6. Structural
35
Q

Design details in the detailed engineering design phase.

A
  1. Controls
  2. Services
  3. Piping Layouts
  4. Firm price quotations
  5. Specifications
  6. Individual equipment design
36
Q

Complete construction design in the detailed engineering design phase.

A
  1. Elevation drawings
  2. Plant-layout arrangements
  3. Other pertinent data for actual plant construction
37
Q

What are included in the Final phase of plant design?

A
  1. Procurement
  2. Construction
  3. Startup and trial runs
  4. Production
38
Q

Essential reminders in plant design.

A
  1. More time, effort, and expenditure is required as we go deeper into other phases.
  2. If no tangible return can be realized, the proposal will be turned down.
39
Q

Role of engineer in plant design.

A
  1. Be realistic and practical
  2. Eliminate unprofitable ventures before reaching the final proposal stage
40
Q

What happens in Procurement Section?

A
  1. Estimating
  2. Inspection
  3. Scheduling
41
Q

What happens in construction section?

A
  1. Construction
  2. Startup
42
Q

He/she manage the overall operation in a plant.

A

Plant Manager

Plant Design I [ChE 141] (10 decks)

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