Terminal Tactor Part 2 Flashcards
What should you do during a circle inspection?
Turn on all lights and verify that they are working, inspect for body damage, check air hoses and glad hands, inspect fuel tank and mounting, and check exhaust stack and piping for leaks or damage.
What components should you inspect in the engine compartment?
Check belt condition and tension, inspect fan hub and idler pulleys, look for exhaust leaks, check for oil leaks, verify hydraulic pump is securely mounted, and ensure hoses are in good condition.
What steps are involved in lubrication?
Change engine oil and filters, lube all grease fittings, run engine to check for leaks, recheck oil level, fill and test auto lube system, and lubricate oil can points.
What is included in the Interlube XGS auto-lube system?
Contains a pump with reservoir, lubricant injectors, tubing to lubricant points, fittings at lubricant points, and a programmable controller.
Contains a pump with reservoir, lubricant injectors, tubing to lubricant points, fittings at lubricant points, and a programmable controller.
What components are part of the Interlube XGS operation?
Solid state circuit board, 2 position 3-way normally closed solenoid valve, and manual override switch.
Solid state circuit board, 2 position 3-way normally closed solenoid valve, and manual override switch.
How can you inspect the Interlube XGS system?
Depress the manual override button, verify controller operation by air release, observe pump operation in the reservoir, and check for fresh grease at each point.
Depress the manual override button, verify controller operation by air release, observe pump operation in the reservoir, and check for fresh grease at each point.
What should you check during an under vehicle inspection?
Inspect air filter minder and housing, check for fluid leaks, inspect wiring, verify engine and transmission mounts, check drive line and U-joints, and inspect frame for damage.
What steps are included in the final inspection?
Road test equipment, update inspection sticker, complete a PM as a team, change air dryer cartridge, change crankcase ventilation filter, replace DEF filter, change hydraulic oil and filter, and date all changed filters.
What is the function of the assembly?
Can have more than one cam depending on the number of lube injectors
As the cam rotates the lobes actuate the injector and lubricant is dispensed.
Takes 15 ON-OFF pulses to complete one revolution of the cam.
Lube injector is actuated only 1 time per 1 revolution of the cam
When does the controller send an ‘on’ signal to the solenoid valve?
At the end of the ‘off’ sequence
When voltage is applied to controller
When the manual override button is pushed
Interlube XGS Operation
Interlube XGS Inspection
What should be checked in Interlube XGS troubleshooting?
Make sure grease reservoir is full
Use Exxon grease XHP 005 (Z517421)
Female Quick Coupler H2-62 (2519284)
See AC3 QuickLube Attachment Parts List in ODC> Technical
Inspect all lube points for fresh grease
Check fitting and connections
Check all lube lines for breakage or leaks
Verify controller and pump operation.
Inoperative Controller
Possible causes: no power input, fuse is blown, defective timer, loose wire inside controller
What are the possible causes of an inoperative pump?
Cam Worn or Broken.
Air Piston inoperative.
Injectors broken or seized
Interlube Maintenance Manual
Interlube XGS Troubleshooting
