STEEL Flashcards

1
Q

Metals had little use in construction until the late _____, when ____ found limited use as a structural material.

A

18th century, cast iron.

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2
Q

By the early ___, wrought iron and cast iron were used for structural purposes but not extensively,

because _____ was brittle, and the production of _____ was modest and expensive.

A

19th century.

cast iron, wrought iron.

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3
Q

A breakthrough occurred in the 1850s when the ______ for removing impurities from molten iron was developed.

A

Bessemer process.

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4
Q

The process enabled steel, a greatly improved material, to be produced quickly and in large quantities, thus reducing its cost.

A

Bessemer process.

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5
Q

The _____ of steel enables designers to achieve much greater spans and heights than is possible in either wood or masonry construction.

In engineering terms, there is almost no limit to what steel can achieve.

A

Stiffness.

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6
Q

______ are those in which the chief ingredient is the chemical element iron (____).

A

Ferrous metals, ferrum.

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7
Q

To be useful, iron must be extracted from _____, have impurities removed and ingredients added to alter its properties, and finally be formed into usable products.

A

Mined ore.

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8
Q

It is free from impurities and other elements, is ductile and soft but generally not strong enough for structural purposes.

A

Pure iron.

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9
Q

It has good magnetic properties but oxidizes (rusts) easily and does not resist attack by acids and some chemicals.

A

Iron.

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10
Q

For commercial purposes, iron must have ___ added to improve its characteristics.

A

Alloying elements.

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11
Q

Iron can be hardened by heating and rapid cooling, and can be made more workable by _____, that is, heating it and then allowing it to cool slowly.

A

Annealing.

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12
Q

Iron containing almost no carbon is identified as a ______.

A

Wrought iron.

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13
Q

a very low-carbon iron that has no slag and is also toughszz, ductile, and soft.

A

Ingot iron.

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14
Q

_____ have carbon contents above 1.7% and include white, gray, and malleable types.

A

Cast irons.

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15
Q

______ have low silicon content and are cooled rapidly. They are hard and brittle and have few applications for construction uses.

A

White cast irons.

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16
Q

______ are produced by increasing silicon content and cooling the molten metal slowly.

They are tougher and softer than white cast iron, and ____ in color.

They may have additional elements, such as nickel, copper, and chromium.

They are widely used for all types of castings, such as sewer pipe, ornamental railings, and decorative lamp posts.

A

Gray cast irons, gray.

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17
Q

The basic oxygen furnace has a large pear-shaped vessel lined with refractory material.

A

Basic Oxygen Process.

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18
Q

The charge, consisting of _______, is added at the top.

A

Molten pig iron, metal, scraps, and fluxes.

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19
Q

A jet of _______ is shot into the vessel through a watercooled lance.

A

High-purity oxygen.

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20
Q

The heat of the molten pig iron is great enough to start a _______ between the oxygen and the carbon and other impurities.

This oxidation produces the heat necessary to melt the charge.

A

Chemical reaction.

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21
Q

The slag and molten steel are tapped off.

A ______ operates behind huge pollution control doors that remain closed during the steelmaking process.

jrThis enables dust and gases generated during the process to be collected by a pollution-control system.

A

Modern basic oxygen furnace,

22
Q

________ use arc radiation and electric resistance to current flow to produce the required high temperatures.

High-grade steels, such as stainless, tool, heat-resisting, and alloy, are generally produced in electric furnaces. the

A

Electric furnaces.

23
Q

_______, which oxidizes impurities, is injected when necessary. Since the process can be carefully controlled, there is less loss of alloying elements.

The furnaces are charged with predominantly scrap metal, fluxes, and alloying elements.

A

High-purity oxygen.

24
Q

Casting the Steel when steel is ready to be poured from a furnace, it is either cast into _____ or run through a ______.

A

Ingot molds or Strand-Casting machine.

25
Q

_____ can be several feet in diameter and 6 to 8 ft high. The molds are coated inside to prevent surface damage from steel.

After it begins to harden, it is removed from the mold and taken to a soaking pit where the molten steel inside solidifies.

A

Ingot molds.

26
Q

It produce a continuous ribbon of steel that begins to harden as it passes through a series of rollers.

Once hardened, it reaches a horizontal conveyor and is cut to required lengths. This process takes about 30 minutes.

A

Strand-casting machines.

27
Q

______ are manufactured by rolling, extruding, colddrawing, forging, and casting.

A

Steel products.

28
Q

Items produced by casting are referred to as cast steel products and all of the others are called _____.

A

Cast steel products, wrought products.

29
Q

It is used for most structural shapes such as I-beams, wide-flange beams, channel iron and angle iron.

The bloom is taken to a structural mill still at a temperature of about ___.

A

Hot-rolling, 2200°F.

30
Q

A typical wide flange beam, for instance, will pass through the rollers around ____ times before completion.

A

Forty or 40.

31
Q

_____ is a continuous bending operation done at room temperature in which sheet or strip metal is plastically deformed.

A

Cold-rolling.

32
Q

It is ideal for producing parts with long lengths or in large quantities, and produces tight dimensional consistency.

A

Roll forming.

33
Q

Steel loses ____ of its inherent physical properties during the recycling process, and the energy and material requirements for recycling are far less than that for iron ore refining.

A

None.

34
Q

They sets standards for steel designations using an arbitrary number to indicate chemical compositions and specify minimums for strength and ductility.

A

American Society for Testing and Materials (ASTM).

35
Q

They are made up of standard structural shapes manufactured in a wide variety of sizes and cross-sections.

A

Rolled structural steel members.

36
Q

The three most common types of structural members are the:

A

W-Shape (Wide Flange), S-Shape (I-Beam), and C_Shape (American Standard Channel).

37
Q

The most widely used structural steel member is the ____, whose cross-section forms the letter H.

It is designed so that its flanges provide strength in a horizontal plane, while the web gives strength in a vertical plane.

A

W-Shape.

38
Q

It is distinguished by its cross-section being shaped like the letter I.

A

S-shape.

39
Q

The _____ is called the American Standard channel and has a cross-section similar to the letter C.

It is especially useful in locations where a single flat face without a flange on one side is required.

A

C-shape.

40
Q

A _____ is a structural shape whose cross-section resembles the letter L.

Angles are available in an equal leg angle and an unequal leg angle.

A

Steel angle.

41
Q

______ have a cross-section that resembles the letter T. They are produced by splitting the webs of beams with rotary shears.

A

Structural tees.

42
Q

It is a structural shape whose cross-section is in the form of a flat rectangle that has a width of greater than 8 in. and a thickness of 1⁄4 in. or greater.

A

Steel plate.

43
Q

They are frequently used to make connections between other structural members or as component parts of built-up structural members.

A

Plates.

44
Q

It is made of steel sheets that have been bent or corrugated to improve their strength.

A

Steel floor decking.

45
Q

It systems use studs, joists, channels, and runners to frame wall and floor systems.

A

Light-gauge steel framing.

46
Q

______ are welded to the top runner and have a perimeter channel for a header.

A

Metal joists.

47
Q

It is made by slitting metal sheets and stretching them to form diamond-shaped openings.

It is used on gratings, decks, partitions, as a base for troweled stucco and plaster, and in many other applications.

A

Expanded steel mesh.

48
Q

It is usually designated by the width of the mesh opening and the gauge of the steel sheet.

A

Expanded metal mesh.

49
Q

Three grades are available: _____, _____, and ____.

Structural grade has the ____ yield point and tensile strength, and hard has the _____.

A

Structural, intermediate, and hard.

Lowest, highest.

50
Q

The ______ has surface projections that provide a better bond to concrete.

A

Deformed bar.