RACT Unit 25 Overview Flashcards
Mechanical Controls:
- Start, stop, or modulate fluid flow and can be operated by ________ or _________
- pressure or temperature or other means
2. piping
Evaporator Pressure Regulator (EPR):
- Prevents the pressure in an evaporator from ______ below a predetermined pressure
- Positioning controlled by ____ pressures which are ________ pressure and ______ pressure
- Also referred to as _____ on rise of ____ pressure
- Only establish a ________ pressure and do not hold a _______ pressure or limit maximum pressure
- dropping
- two, evaporator and spring pressure
- open on rise of inlet pressure valves
- minimum, do not hold a constant
Multiple Evaporator Systems:
- Single compressor with _______ evaporators
EPR Valves:
- Allow each evaporator to operate at its own ________ and __________
- Are equipped with ______ valves to allow gauge readings on the evaporator side of the valve
- Common suction-line pressure can be obtained at the compressor ________ valve
- multiple
- at its own pressure and temperature
- schrader
- service valves
Electric Evaporator Pressure-Regulating (EEPR) Valves:
- Provide more accurate _________
- Designed to maintain _______ air temperature in the refrigerated case
- Controlled by a bipolar ______ motor
Locations:
- Single evaporator: evaporator _______
- Multiple Evaporators: suction line before the common suction ________
- Control
- discharge
- bipolar stepper motor
- outlet
- suction line before the common suction header
Crankcase Pressure Regulator:
- Resembles an ____ valve
- Located close to the __________
- Keeps a low-temperature compressor from overloading during a ___ ____down
- Referred to as a ____ on rise of _____ valve
- Controlled by crankcase (outlet) pressure and its _______ pressure
- EPR
- Compressor
- during a hot pull down
- close on rise of outlet (CRO) valve
- spring pressure
Adjusting the CPR Valve:
- Should be accomplished on a hot pulldown or at least when the compressor has enough load that it is trying to run ________
- It is important to use an _______ on the compressor while adjusting the CPR valve to ensure that the amperage draw of the compressor does not exceed the full load amperage rating
- overloaded
2. ammeter
Oil Separators:
- Installed in the ________ line
- Separate oil from the refrigerant and return the oil to the compressor _________
- Oil drops fall to the bottom of the ________
- Oil level raises a float and opens a ______
- Difference between _____ and ___-side pressures push oil back to the compressor
- Another type is the ______ oil separator
- Device needs to be kept ______
- discharge line
- crankcase
- separator
- opens a valve
- high and low side
- helical oil separator
- warm
Vibration Eliminators:
- Often necessary to protect the tubing at the ______ and ________ lines
- Eliminated on small compressors successfully with _______ loops
- Large ______ requires special vibration eliminators constructed with a bellows-type lining and a flexible outer protective support
- suction and discharge lines
- vibration loops
- large tubing
Crankcase Heat:
The crankcase heater;
- Designed to help combat refrigerant ________
- Holds oil in the compressor’s crankcase at a temperature _______ than the coldest part of the system
Common in air-conditioning systems
- Can be applied in _______ ways
- Only needed (and desired) during the ____ _____
- migration
- higher
- several
- during the off-cycle
Oil Pumps:
- Larger compressors have ______ oiling systems that usually have over __ horsepower
- Contain an oil pump located at the end of the compressors _______
- Keyed into the compressors ________
- Can be of the gear or _______ type
- Squeezes the oil to a ______ pressure which is referred to as the ___ oil pressure
- forced oiling systems that usually have over 3 horsepower
- crankshaft
- crankshaft
- gear or eccentric type
- higher pressure which is referred to as the net oil pressure
Low Ambient Controls:
- Used on systems that are operated year round to maintain _____ pressure
Methods used to keep the head pressure at an acceptable level;
- Fan cycling using a _______ control
- ___ speed control
- Air volume control using ______ and fan cycling
- Condenser _______ and condenser _______
- maintain head pressure
- fan cycling using pressure control
- fan speed control
- air volume control using shutters and fan cycling
- condenser flooding and condenser splitting
Fan-Cycling Head Pressure Controls:
- Device opens on a drop in head pressure, turning condenser fan ____
- Device closes on a rise in _____ pressure, turning the condenser fan ___
- Fan cycling causes large _______ in the head pressure
- One application is the use of _______ fans
- off
- rise in head pressure, turning condenser fan on
- large variances
- multiple fans
Fan Speed Control for Controlling head pressure
- As the outside temperature _____, the fan slows down
- As the outside temperature rises, the fan speeds ___
- Some controls monitor the refrigerants condensing __________
- Newer generation systems use ____, to control condenser fan motor speed
- drops
- up
- temperatures
- VFD’s
Air volume Control for controlling head pressure:
- accomplished with a piston-driven ______ controlled with the ____-pressure refrigerant
- When there are multiple fans, the first fans can be cycled off using ________, and the shutter can be used on the _____ fan
- piston-driven damper controlled with high-pressure refrigerant
- using temperature, shutter can be used on the last fan
Condenser Flooding and Condenser Splitting for controlling head pressure:
- Condenser flooding devices cause liquid refrigerant to move from an oversized receiver to the condenser in ____ weather
- And requires a large amount of refrigerant to flood the _______ in the winter
- Splitting is another way to reduce the amount of extra ________ charge
- It splits the condenser into two separate _______ condenser circuits
- in cold weather
- condenser
- extra refrigerant charge
- two separate identical
Pressure Switches and Controls: Start and stop current flow to components;
- Low pressure switch: _____ on rise in pressure
- High pressure switch: ____ on rise in pressure
- Low ambient control: _____ on rise in pressure
- Oil safety switch: has a _____ delay; _____ on rise in pressure
- closes
- opens
- closes
- time delay, opens
Low pressure control applied as a thermostat:
- Can be set to operate the compressor the maintain the space temperature in the cooler and to serve as a ___-charge protection as well
- No interconnecting wires must be installed between the inside of the cooler and the _______ unit
- Control is rated by pressure range and ______ draw of the contacts
- low charge
- condensing unit
- current draw
High-pressure control:
- Prevents compressor from operating at high _____ pressures
- Opens on a ______ in pressure
- Can be automatically or manually ______
- Control cut-in point must be above the pressure corresponding to the _______ temperature
- Some have a fixed differential of ___psig
- Some manufacturers specify a manual ______
- head
- rise
- reset
- ambient
- 50psig
- reset
Oil Pressure Safety Control:
- Larger compressors use with _____ pumps
- Pump is connected to compressor _______ and oil is forced through ______ in crankshaft
- Measures ___ oil pressure
- oil pumps
- crankshaft, holes
- net
The Solenoid Valve:
- Valve position controlled by a solenoid ______
- Normally ____ or normally ______
- Used to control ______ or _______ flow
- Valves must be installed with arrow pointing in direction of ______
- coil
- open or closed
- liquid or vapour flow
- flow
Automatic Pumpdown systems: Sequence of pumpdown operation;
- Normally closed liquid-line solenoid valve controlled by a _________
- Thermostat opens when desired ____ temperature is reached
- The solenoid deenergizes and _______
- Comp continues to pump ref downstream of closed solenoid valve to the high side causing low side pressure to _____
- thermostat
- box temp
- closes
- drop
Automatic Pumpdown Systems: Call for Cooling:
- When box temp rises, thermostat ______
- Liquid line solenoid is _______
- Refrigerant flows to _______
- when low side pressure increases, the low pressure control _____
- the compressor is once again _______
- closes
- energized
- evaporator
- closes
- energized
Medium-Temp Refrigeration:
- Box temperature ranges from __F to 45F
- Coil temps are normally 10 to ___F cooler than the box
- Coil temp as low as ___F
- 34 to 45F
- 10 to 15F
- 19F
Random or Off-Cycle Defrost:
- Most _______ type of defrost
- Occurs when refrigeration system has enough reserve capacity to cool more than the _____ requirement
- Air in the cooler can defrost ice from the coil and evaporator fans continue to ___
- common
- load
- run
Planned Defrost:
- Defrost is controlled by a ______
- System goes into defrost at predetermined _____
- Defrost cycle is initiated during low _____ periods
- Systems in retail establishments often go into defrost when the store is ______
- timer
- times
- load
- closed
Low-Temp Evaporator Defrost:
- Low-temperature evaporators operate below _________
- Must have planned ______
- _____ must be added, ______ or ________ heat
- freezing
- defrost
- heat must be added, internal or external heat
External Heat Defrost:
- Usually accomplished with _______ heaters mounted to the evaporator coil
- Timer controls the following events:
- Stopping evaporator fan and compressor
- Energizing electric heaters and drain pan heaters - Temp sensor may be used to terminate _______
- electric
- defrost
Defrost Termination and Fan Delay Control:
- Temperature-activated, single-pole-double-throw switch controlled by a remote _______ bulb
sensing
Refrigeration Accessories are devices that improve system _______ and service functions
performance
Receivers:
- Tank-like device located in the _______ line
- Used to store liquid ________ after it leaves the condenser and should be ______ than the condenser
- May be installed upright or __________
- Refrigerant must enter the _____ of the receiver and be taken from the _____ to ensure it is 100% liquid
- liquid
- refrigerant, lower
- horizontally
- top, bottom
King Valve on the Receiver:
- Located in the liquid line between the receiver and _________ valve
- Normally the valve is ____seated
- Has a _______ port to enable readings
- Many systems also contain a _______ valve which stops and starts liquid flow
- expansion valve
- backseated
- service port
- solenoid valve
Liquid-Line Filter Driers
- Located in the ______ line
- Removes foreign matter from the __________
- Connected with _______ or _______ connections
- liquid
- refrigerant
- solder or
flare
Refrigerant Sight Glasses:
- Normally located anywhere liquid flow exists and anywhere it can serve a _______
- When installed just prior to expansion device it enables technician to determine if a solid column of________ is reaching the device
- When installed at the condensing unit it can help with _________
- May be supplied with a moisture _________
- Purpose
- liquid
- troubleshooting
- indicator
Liquid Refrigerant Distributors:
- Used on multi circuit ________
- Located at the ______ of the expansion valve
- Designed to allow _____ ref to flow to all circuits
- evaporators
- outlets
- equal
Heat Exchangers:
- May be placed in or at the ______ line leaving the evaporator
- Suction and liquid lines are connected to allow _____ to transfer between them
- Increase the amount of ________ in the liquid entering the expansion device
- Prevents liquid refrigerant from moving through the suction line into the __________
- suction line
- heat
- sub cooling
- compressor
Suction Line Accumulators:
- Prevents liquid refrigerant from entering the __________
- Gives liquid a place to ________ before entering the compressor
- Should have adequate liquid holding ________
- compressor
- vaporize
- capacity
Suction-Filter Driers:
- Good compressor ________
- Must be installed when system has become _________
- Most have some means for determining the _______ drop across the cores because even a small
pressure drop can reduce the _______ of the compressor
- protection
- contaminated
- pressure drop, efficiency
Refrigerant Check Valves:
- Allow refrigerant to flow in ____ direction
- Can be either the ____ type or magnetic type
- Must be installed with arrow pointing in the direction of refrigerant _____
- Cause some pressure drop, even when ______
- one
- ball type
- flow
- open
Suction Service Valves:
- Normally attached to the _________
- Can never be totally _______
- Positions: ____seated, front______ and ___seated
- compressor
- closed
- front-seated, back-seated, mid-seated
Discharge Service Valves:
- Located in the ________ line
- Used as a gauge port and to valve off the compressor for _______
- Should not be ____seated when the compressor is running except during closed-loop capacity tests
- discharge
- service
- front seated
Refrigeration Line service valves:
- Hand-operated speciality valves used for ________ purposes
- Used in any line that may have to be valved ____ for any reason
- Two types: Diaphragm valve and ____ valve
- service
- off
- ball valve
Diaphragm Valves:
- Same internal flow pattern as a _____ valve
- Can be tightened by hand enough to hold back _____ pressures
- Installed into the system with either a flare or ______ connection
- globe
- high
- flare or soldered
Ball Valves:
- Straight-through valve with little pressure _____
- Advantage is that it can be opened or closed easily because it only takes a ___degree turn to either open or close it
- Known as a “quick open or close”
_____
- drop
- 90 degree
- valve
Pressure Access Ports:
- Used for taking pressure readings at places that do not have _____ ports
- ______ the line when attached
- Some can be attached while the unit is operating, may be _____ or ______ to the line
- service
- pierce
- bolted or soldered
Relief Valves:
Release refrigerant from a system when predetermined ____-pressures exist
high