PT - MC Flashcards

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1
Q

Which of the following conditions will affect the rate and extend a liquid penetrant will enter cracks fissures and other small openings?

a.) The hardness of the specimen being tested.
b.) The surface conditions of the specimen being tested.
c.) The colour of the penetrant.
d.) The conductivity of the specimen being tested.

A

b.) The surface conditions of the specimen being tested.

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2
Q

generally accepted method for removing excess non water – washable penetrant is:
a.) Repeatedly dipping the test specimen in a cleaner.
b.) Soaking the test specimen in hot detergent water.
c.) Blowing the excess penetrant off the specimen of the part with compressed air.
d.) Wiping and cautiously cleaning the test specimen with a cleaner damped cloth.

A

d.) Wiping and cautiously cleaning the test specimen with a cleaner damped cloth.

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2
Q

Which of the following is a commonly used classification for penetrant?

a.) Post – emulsifiable penetrant.
b.) Non – ferrous penetrant.
c.) Chemical etch penetrant.
d.) Non – aqueous penetrant.

A

a.) Post – emulsifiable penetrant.

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3
Q

Which of the following parts could not be tested by the liquid penetrant method?

a.) An iron casting.
b.) An aluminium forging.
c.) A part made from a porous material.
d.) A part made from a non – porous material.

A

c.) A part made from a porous material.

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4
Q

Which of the following discontinuities can be found by the Penetrant Test method?

a.) A surface crack.
b.) A subsurface crack.
c.) An internal inclusion.
d.) None of the above.

A

a.) A surface crack.

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5
Q

Visible Penetrant may be applied by?

a.) Brushing.
b.) Spraying.
c.) Dipping.
d.) All of the above.

A

a.) Brushing.
b.) Spraying.
c.) Dipping.
d.) All of the above.

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6
Q

When conducting a water – washable liquid test, the wet developer is applied:

a.) Immediately after the penetrant has been applied.
b.) Immediately before the penetrant is applied.
c.) After removal of the penetrant.
d.) After removal of the emulsifier.

A

c.) After removal of the penetrant.

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7
Q

Usually, the most desirable method of removing excess water – washable penetrant after the Dwell Time is by?

a.) A low pressure coarse water spray.
b.) Water and brush.
c.) A solid stream of water.
d.) Water and clean rags.

A

a.) A low pressure coarse water spray.

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8
Q

The term used to define the period of time in which the test part is covered with penetrant is?
a.) Waiting time.
b.) Soak time (Drain Time)
c.) Penetration Time (Dwell Time)
d.) Bleed – In Time

A

c.) Penetration Time (Dwell Time)

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9
Q

Which of the following in not a characteristic that applies to Liquid Penetrant Testing?

a.) This method can accurately measure the depth of a crack of discontinuity.
b.) This method can be used for on-site testing of large parts.
c.) This method can be used to find shallow surface discontinuities.
d.) This method can be made more or less sensitive by using different penetrant materials.

A

a.) This method can accurately measure the depth of a crack of discontinuity.

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10
Q

The term used to define the tendency of certain liquids to penetrate into small openings such as cracks or fissures is:

a.) Saturation.
b.) Capillary action.
c.) Blotting.
d.) Wetting agent.

A

b.) Capillary action.

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11
Q

Which of the following materials cannot be tested by the usual liquid penetrant tests?

a.) Unglazed porous ceramic.
b.) Titanium.
c.) High alloy steels
d.) Aluminium

A

a.) Unglazed porous ceramic.

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12
Q

Which of the following statements concerning liquid penetrant testing is correct?

a.) Fluorescent penetrant will produce red against white discontinuity indications.
b.) Non-fluorescent penetrant require the use of black light.
c.) Fluorescent indications will be seen when exposed to black light.
d.) Non-fluorescent discontinuities glow in the dark for easy viewing and interpretation.

A

c.) Fluorescent indications will be seen when exposed to black light.

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12
Q

When conducting a penetrant test, which of the following precautions is not applicable?

a.) Keep the work are clean.
b.) Wash any penetrant from skin with soap and water as soon as possible.
c.) Keep penetrant of clothes
d.) Wash any excess penetrant from skin using gasoline.

A

d.) Wash any excess penetrant from skin using gasoline.

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13
Q

When removing excess penetrant from the surface of a test specimen:

a.) the penetrant removal operation must not remove the penetrant from discontinuities
b.) Sufficient excess penetrant must be removed to eliminate an interfering background.
c.) The use of a solvent – dampened cloth is a common method of penetrant removal.
d.) All of the above.

A

a.) the penetrant removal operation must not remove the penetrant from discontinuities
b.) Sufficient excess penetrant must be removed to eliminate an interfering background.
c.) The use of a solvent – dampened cloth is a common method of penetrant removal.
d.) All of the above.

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14
Q

liquid penetrant testing is a test which can be used for:

a.) Locating and evaluating all types of discontinuities in a test specimen.
b.) Locating and determining the length, width and depth of discontinuities in a test specimen..
c.) Determining the tensile strength of a test specimen.
d.) Locating discontinuities open to the surface.

A

d.) Locating discontinuities open to the surface.

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15
Q

Generally, the method used to remove excess visible dye penetrant from a test specimen is primarily determined by the:

a.) Surface roughness of the specimen.
b.) Type of material being tested.
c.) Length of penetration time.
d.) None of the above.

A

a.) Surface roughness of the specimen.

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16
Q

If a part to be penetrant tested is first heated to a high temperature:

a.) The penetrant may become viscous.
b.) The penetrant may “flash” or ignite.
c.) The penetrant my lose some of its colour brilliance.
d.) The penetrant will show increased sensitivity.

A

b.) The penetrant may “flash” or ignite.

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17
Q

Which of the following statements do not apply to developers used during penetrant testing?

a) Developers are normally highly fluorescent.
b) Developers often furnish a contrasting background during inspection.
c) Developers absorb or blot the penetrant that remains in discontinuities after the rinse operation has been completed.
d) Developers may be either wet or dry.

A

a) Developers are normally highly fluorescent.

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18
Q

Which of the following can be removed from the surface at a test specimen by vapour decreasing?

a.) Oil.
b.) Paint.
c.) Phosphate coatings.
d.) None of the above.

A

a.) Oil.

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19
Q

Penetrant is applied to a part by dipping. The part is then placed on a rack while the penetrant seeps into discontinuities. If the penetrant time is too long, it wil be difficult to rinse the penetrant from the part. If this happens, the normal rinsing properties can by restored by?

a.) Chilling the part to a temperature of 40 degrees F.
b.) Heating the part to a temperature of 130 degrees F.
c.) Re-dipping the part.
d.) Applying a wet developer before attempting to rinse the part.

A

c.) Re-dipping the part.

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20
Q

Which of the following Penetrants can be used when inspection must take place under ordinary lighting conditions?

a.) Visible Dye Penetrant.
b.) Water washable fluorescent penetrant.
c.) Post-emulsification fluorescent penetrant.
d.) Any of the above.

A

a.) Visible Dye Penetrant.

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21
Q

A good penetrant must do all of the following except?

a.) Be able to readily penetrate very fine openings.
b.) Evaporate very rapidly.
c.) Be able to remain in relatively coarse openings.
d.) Be easily removed from the surface after testing.

A

b.) Evaporate very rapidly.

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22
Q

Colour-contrast Penetrants are commercially available in which of the following variations?

a.) Normal solvent clean types.
b.) Water-wash types.
c.) Post-emulsification types.
d.) All of the above.

A

A.) Normal solvent clean types.
b.) Water-wash types.
c.) Post-emulsification types.
d.) All of the above.

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23
Q

Which of the following penetrant systems is generally considered least sensitive?

a.) Water-washable – visible Dye.
b.) Solvent removable – visible Dye.
c.) Water-washable – fluorescent Dye.
d.) Post-emulsification – visible Dye.

A

a.) Water-washable – visible Dye.

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24
Q

In penetrant examinations, the phase of the process requiring the greatest skill and most experience of the operator is?

a.) Pre-cleaning.
b.) Establishing the emulsification time.
c.) Interpretation of result.
d.) Penetrant removal.

A

c.) Interpretation of result.

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25
Q

What is the most universally used back light?

a.) Incandescent lamp.
b.) Metallic carbon arcs.
c.) Tubular “BL”- fluorescent lamb.
d.) Enclosed mercury-vapour arc lamp.

A

d.) Enclosed mercury-vapour arc lamp.

26
Q

Which of the following statements below best states the danger of sandblasting without subsequent chemical etching for cleaning surfaces to by Penetrant Tested?

a.) The discontinuities may be peened over and closed.
b.) Oil contaminants may be in the discontinuities.
c.) The sand used in the sandblasting operation may be forced into the discontinuity.
d.) The sandblasting operation may introduce discontinuities.

A

a.) The discontinuities may be peened over and closed.

27
Q

When removing excess Penetrant from the surface of a test specimen:

a.) The penetrant removal operation must not remove the penetrant from discontinuities.
b.) Sufficient excess penetrant must be removed to eliminate an interfering background.
c.) The use of a solvent damped cloth is a common method of penetrant removal.
d.) All of the above

A

a.) The penetrant removal operation must not remove the penetrant from discontinuities.
b.) Sufficient excess penetrant must be removed to eliminate an interfering background.
c.) The use of a solvent damped cloth is a common method of penetrant removal.
d.) All of the above

28
Q

The Inspection of a test specimen for discontinuities should take place?

a.) Immediately after the developer has been applied.
b.) Anytime after the developer has been applied.
c.) After the developer has been on the test specimen for the proper development time.
d.) Immediately after the rinse period.

A

c.) After the developer has been on the test specimen for the proper development time.

29
Q

Which of the following is an advantage of visible dye penetrant over Fluorescent Penetrant?

a.) Visible dye penetrants do not require black light.
b.) Visible dye penetrant are more sensitive that fluorescent penetrant.
c.) Visible dye penetrant is superior in penetrating characteristics.
d.) Visible dye penetrants are not toxic while fluorescent penetrant are.

A

a.) Visible dye penetrants do not require black light.

30
Q

Which of the following is an acceptable method for applying wet developers?

a.) Application with a soft brush.
b.) Application with a hand powder bulb.
c.) Rubbing with a saturated cloth.
d.) Spraying or Dipping.

A

d.) Spraying or Dipping.

31
Q

When conducting a penetrant test, which of the following is not applicable?

a.) Keep the work area clean.
b.) Wash any penetrant from skim with soap and water as soon as possible.
c.) Keep penetrant of clothes.
d.) Wash any excess penetrant from skin using gasoline.

A

d.) Wash any excess penetrant from skin using gasoline.

32
Q

Which of the following surface contaminants cannot be removed by cleaning parts in a vapour degreaser?

a.) Grease.
b.) Rust.
c.) Heavy Oil.
d.) Soluble Oil

A

b.) Rust.

33
Q

Before conducting a Liquid Penetrant test, it is important to ensure that the surface of the part is free of?

a.) Oil or Grease.
b.) Acids or chromates.
c.) Traces of water.
d.) All of the above.

A

a.) Oil or Grease.
b.) Acids or chromates.
c.) Traces of water.
d.) All of the above.

34
Q

The method used to remove excess visible Dye Penetrant from a test specimen is primarily determined by the?

a.) Surface roughness of the specimen.
b.) Type of material being tested.
c.) Length of penetration time.
d.) All of the above.

A

a.) Surface roughness of the specimen.

35
Q

When Penetrant Testing parts, the temperature of the parts should be near room temperature. If the part is at a low temperature when tested.
a.) The temperature may become viscous.
b.) The penetrant may evaporate very rapidly.
c.) The colour intensity of the penetrant will decrease.
d.) The penetrant will tend to adhere to the surface of the part.

A

a.) The temperature may become viscous.

36
Q

If a part to be Penetrant Tested is first headed to a high temperature.

a.) The Penetrant may become viscous.
b.) The Penetrant my “flash” or evaporate very rapidly.
c.) The Penetrant may lose some of its colour brilliance.
d.) The Penetrant will better show discontinuities.

A

b.) The Penetrant my “flash” or evaporate very rapidly.

37
Q

Black light with proper functioning filter in place used for fluorescent Penetrant inspection can cause permanent damage to?

a.) Human tissues.
b.) Human eyes.
c.) Human blood cells.
d.) None of the above

A

d.) None of the above

38
Q

Why is it not advisable to look directly into a black light?

a.) It will cause permanent damage to the eyes.
b.) It will possibly cloud the vision of the person looking into the light for a short period of time.
c.) It will cause temporary blindness.
d.) None of the above.

A

b.) It will possibly cloud the vision of the person looking into the light for a short period of time.

39
Q

Which of the following conditions could have a detrimental effect on a Liquid Penetrant Test?

a) A wet surface.
b) A rough weld
c) An oily surface.
d) All of the above.

A

a) A wet surface.
b) A rough weld
c) An oily surface.
d) All of the above.

40
Q

Which of the following would be the most desirable centre wavelength for the output of the light source used in fluorescent process?

a.) 3200 A (320nm)
b.) 3650 A (365nm)
c.) 5200 A (520nm)
d.) 5650 A (565nm)

A

b.) 3650 A (365nm)

41
Q

Liquid Penetrant Testing is based on the principle of?

a.) Polarized sound waves in a liquid.
b.) Magnetic domains.
c.) Absorption of X-Rays.
d.) Capillary action

A

d.) Capillary action

42
Q

When a small diameter tube is placed in a glass of water, water rises in the tube t a level above the adjacent surface. This is called?

a.) Viscosity.
b.) Capillary action.
c.) Surface tension.
d.) Barometric testing.

A

b.) Capillary action.

43
Q

How is the size of a Liquid Penetrant indication usually related to the discontinuity it represents?
a) Larger than.
b) Smaller than.
c) Equal to.
d) Not related to.

A

a) Larger than.

44
Q

A Penetrant that is self-emulsifying is called?

a.) Solvent removable.
b.) Water washable.
c.) Post-emulsified.
d.) Dual method.

A

b.) Water washable.

45
Q

Which of the following statements accurately describe the capabilities of Liquid Penetrant Testing?

a.) Liquid Penetrant Testing is useful for locating subsurface discontinuities in a test specimen.
b.) Liquid Penetrant Testing is useful for locating discontinuities in porous materials.
c.) Liquid Penetrant Testing is useful for locating discontinuities which are open to the surface in nonporous materials.
d.) None of the above.

A

c.) Liquid Penetrant Testing is useful for locating discontinuities which are open to the surface in nonporous materials.

46
Q

Which of the following chemicals is normally held to a minimum in Liquid Penetrant materials?

a.) Hydrogen.
b.) Chlorine.
c.) Carbon.
d.) Oil.

A

b.) Chlorine.

47
Q

Which of the following is the most desirable method of pre-cleaning a specimen prior to Penetrant Testing?

a.) solvent cleaning

A

A. Solvent cleaning

48
Q

For adequate test results, the black light used in fluorescent Penetrant examination should provide what minimum black light intensity at the test surface?

a.) 100 foot candles per cm²
b.) 1000 uW/cm²
c.) 800 foot candles.
d.) 35 uW/cm²

A

b.) 1000 uW/cm²

49
Q

The colour of fluorescent Penetrant under the presence of a UV light is

a.) Yellow –Green.
b.) Red.
c.) Blue.
d.) Green.

A

a.) Yellow –Green.

50
Q

What is the function of an emulsifier?

a.) To remove the excess Penetrant.
b.) To develop indications with a post emulsifiable Penetrant system.
c.) To assist Penetration with a pos emulsifiable Penetrant system.
d.) To make a post emulsifiable Penetrant water washable.

A

d.) To make a post emulsifiable Penetrant water washable.

51
Q

A water based emulsifier is called?

a.) Hydrophilic.
b.) Hydrophobic.
c.) Lipophilic.
d.) Fluoroscopic.

A

a.) Hydrophilic.

52
Q

Low sulphur and chlorine Penetrant materials would be used for testing?

a.) Aluminum, Steel and plastics.
b.) Tool steels, Chrome vanadium steels and Ferritic Stainless Steels.
c.) Austenitic Stainless Steels, Nickel alloys and Titanium.
d.) Magnetic materials.

A

c.) Austenitic Stainless Steels, Nickel alloys and Titanium.

53
Q

What is the danger associated with using a wire brush during pre-cleaning?

a.) Bristles from the wire brush may cause false indications.
b.) Contaminants from the wire brush may cause delayed hydrogen cracking of high carbon steels.
c.) The wire brush may not adequately remove organic soils.
d.) The wire brush my close or smear metal over surface discontinuities.

A

d.) The wire brush my close or smear metal over surface discontinuities.

54
Q

What additional surface preparation or cleaning must be performed on a machined or ground aluminium casting prior to Penetrant Testing?

a.) Vapour degreasing.
b.) Etching.
c.) Detergent.
d.) Nothing.

A

b.) Etching.

55
Q

Actual emulsification times are determined by?

a.) Experiment, during technique qualification.
b.) Manufacturer’s recommendation.
c.) Code requirements.
d.) None of the above.

A

a.) Experiment, during technique qualification.

56
Q

During the water rinse step of water washable Penetrant process, what is the desired angel of the spray to the surface?

a.) Normal.
b.) 30 degrees.
c.) 45 degrees.
d.) Any angel.

A

c.) 45 degrees.

56
Q

What maximum water rinse pressure is considered safe for removal of excess Penetrant in the washable Penetrant process?

a.) As low a pressure as possible, 50PSI maximum.
b.) 100 to 200 PSI.
c.) 500 PSI maximum.
d.) 300 to 500 PSI.

A

a.) As low a pressure as possible, 50PSI maximum.

57
Q

In the solvent removable Penetrant process, excess Penetrant is removed with?

a.) A water spray.
b.) A hydrophilic scrubber.
c.) A solvent spray.
d.) Clean, lint free towels moistened with solvent.

A

d.) Clean, lint free towels moistened with solvent.

58
Q

Dry developer is applied?

a.) Immediately before removal of excess Penetrant.
b.) Immediately after removal of excess Penetrant.
c.) After a drying period following removal of excess Penetrant.
d.) For maximum sensitivity results.

A

c.) After a drying period following removal of excess Penetrant.

59
Q

Which Penetrant process is best to detection of shallow discontinuities?

a.) Solvent removable.
b.) Water washable.
c.) Post emulsifiable.
d.) Fluorescent.

A

c.) Post emulsifiable.

60
Q

What is a disadvantage of fluorescent Penetrant processes?

a.) Lower visibility.
b.) Must be performed in a darkened area with aid of a UV lamp.
c.) Easily washed with water.
d.) High visibility of indications

A

b.) Must be performed in a darkened area with aid of a UV lamp.

61
Q

The act of determining the acceptability of a part is called?

a.) Interpretation.
b.) Inspection.
c.) Examination.
d.) Evaluation.

A

d.) Evaluation.

62
Q

Which of the following is a source of false indications?

a.) A keyway.
b.) A riveted joint.
c.) Bolt threads.
d.) Penetration transferred from the surface of an adjacent test specimen.

A

D.) Penetration transferred from the surface of an adjacent test specimen.

63
Q

Subsurface discontinuities can be best described by?

a.) The post emulsification Penetrant method.
b.) The visible dye Penetrant method.
c.) The fluorescent, water-washable Penetrant method.
d.) None of the above will detect subsurface discontinuities.

A

d.) None of the above will detect subsurface discontinuities.