Propulsion and Auxiliary Control Console Flashcards
MLDFC: Loss of Digital Fuel Control (DFC)
Immediate Actions:
- E Stop, monitor for PSFP.
- Transfer thrust control to CCS and place affected shaft at PCL +4.
- Report : ‘DFC shut down ___ GTM. ___ GTM NORMAL/EMERGENGY stopped. Thrust control is in CCS. ___ shaft is trailing.’
MPTOS: Power Turbine (PT) Overspeed
SYMPTOMS/INDICATIONS
- “GTM ___ PT SPEED LIMITING ACTIVE” indication on Alarms/Status (3672-3852 RPM).
- “GTM ___ PT SPEED HIGH” alarm on Alarms/Status (3852 RPM).
- “GTM ___ PT OVERSPEED SHTDN” alarm on Alarms/Status, and propulsion gas turbine shuts down (3960 ± 40 RPM).
- “AUTO SHUTDOWN” alarm illuminates 3960 ± 40 RPM.
- “SPEED LIMITING” alarm illuminates
(3672-3852).
MPTOS: Power Turbine (PT) Overspeed
Immediate Actions:
- “Stop” verify “Trans to Cooldown”
- Verify that PT speed decreases to within normal limits.
- E Stop, monitor for PSFP
- Transfer thrust control to CCS and place affected shaft to PCL +4.
- Report to EOOW, “No.___ GTM power turbine over-speed. No.___ GTM
NORMAL/EMERGENCY stopped. Thrust
control is at CCS. No.___ shaft is
trailing.”
MGGOS Gas Generator (GG) Overspeed
Symptoms/ Indications
- “GTM ___ GG SPEED HIGH” alarm on
Alarms/Status(9700 ± 100 RPM)
MGGOS Gas Generator (GG) Overspeed
Immediate Actions
CAUTION: IF GAS GENERATOR SPEED RAPIDLY APPROACHES OR EXCEEDS 9700 RPM, EMERGENCY STOP THE AFFECTED GTM.
A. “Stop” verify “Trans to Cooldown”
B. Verify that GG speed decreases to within normal limits.
C. E Stop, monitor for PSFP
D. Transfer thrust control to CCS and place the affected Program control lever at +4.0.
E. “No.___ GTM gas generator
overspeed. No.___ GTM NORMAL/EMERGENCY stopped. Thrust
control is at CCS. Trailing No.___
shaft.”
PSFP Post Shutdown Fire in Propulsion Turbine (GTM) Casing
Symptoms/ Indications
- Excessive black smoke from exhaust stack and module after shutdown.
- Power turbine inlet gas temperature begins to decrease, then rapidly rises and exceeds 400 F after shutdown.
- “GTM NORMAL STOP FAILURE” alarm on Alarms/Status.
PSFP Post Shutdown Fire in Propulsion Turbine (GTM) Casing
Immediate Actions
A. “Closed” Module Fuel Valve
B. “Bleed Air Motor” or “HP Air Motor” from the affected GTM Start menu.
C. Verify that power turbine inlet temperature is decreasing.
D. Report to EOOW, “Post shutdown fire in No.___ GTM.”
- F. ERO shut the manual fuel
supply valve 1/2 PFS-V-1A/B to the affected GTM.
H. Monitor affected GTM power turbine inlet temperature. When the power turbine inlet temperature is less than 400 F, and when manual fuel valve is shut, PACC operator secure from motoring by selecting “Stop” button; monitor gas generator speed for normal deceleration.
I. Report to EOOW, “Post shutdown fire is out in No.___ GTM. Motoring of No.___ GTM is complete.”
HTIT High Power Turbine Inlet Gas Temperature (T 5.4)
Symptoms/ Indications
- Power turbine inlet gas temperature rapidly approaches or exceeds:
a. 1350 F (startup).
b. 1000 F (operating at idle).
c. 1600 F max (operating) “PT INLET GAS
TEMP HIGH” alarm on Alarms/Status.
d. 1625 F “PT INLET TEMP HIGH SHTDN” alarm on Alarms/Status. e. 1625 F “Auto Shutdown” alarm illuminates.
- Rapid rise in power turbine inlet gas
temperature with corresponding reduction in gas generator speed and/or compressor discharge pressure.
HTIT High Power Turbine Inlet Gas Temperature (T 5.4)
Immediate Actions
NOTE: Auto shutdown will occur if T5.4
exceeds 1625 F.
CAUTION: IF T5.4 EXCEEDS MAXIMUM TURBINE START TEMPERATURE LIMITS
DURING START UP, AN OVER TEMPERATURE INSPECTION MUST BE
PERFORMED PRIOR TO RESTARTING
OR MOTORING.
A. “Stop” verify “Trans to Cooldown”
B. Verify that power turbine inlet temperature (T5.4) decreases to within normal limits.
C. E Stop, monitor for PSFP
D. Transfer thrust control to CCS and place the affected PCL at +4.0.
E. Report to EOOW, “No.___ GTM high T5.4 , No.___ GTM NORMAL/EMERGENCY stopped. Thrust control is at CCS. No.___ shaft is trailing.”
EPTV Excessive Propulsion Turbine (GTM) Vibration
Symptoms/ Indications
- “GTM ___ GG VIBRATION HIGH” (4 mils) alarm on Alarms/Status.
- “GTM ___ PT VIBRATION HIGH” (7 mils) alarm on Alarms/Status.
- “GTM ___ GG VIB Cutback” (7 mils) alarm on Alarms/Status.
- “GTM ___ PT VIB Cutback” (10 mils) alarm on Alarms/Status.
- “Step to Idle” alarm illuminates.
EPTV Excessive Propulsion Turbine (GTM) Vibration
Immediate Actions
CAUTION: WHEN GG VIBRATION INCREASES TO 7 MILS OR PT VIBRATION
INCREASES TO 10 MILS THE EC WILL INITIATE A “STEP TO IDLE.”
A. “Stop” verify “Trans to Cooldown”
B. Verify that vibration decreases to within normal limits.
C. PACC operator if vibration continues to increase or fails
to decrease after normal stop, E Stop, monitor for PSFP.
D. Transfer thrust control to CCS and place the affected shaft PCL at +4.0.
E. Report to EOOW, “No.___ GTM excessive turbine vibration, No.___ GTM NORMAL/EMERGENCY stopped. Thrust control is at CCS. No.___ shaft is trailing.”
LPTO Propulsion Turbine (GTM) Lube Oil Supply Pressure Low
Symptoms/ Indications
- “GTM ___ LUBO SUPPLY PRESS LO” alarm on Alarms/Status (12 PSIG).
- “GTM ___ LUBO LEVEL LO” alarm on Alarms/Status (9.6 Gallons).
- “GTM ___ LUBO SUPPLY FLTR DP HIGH” on Alarms/Status (20 PSID).
- “GTM ___ LUBO SCAV FLTR DP HIGH” alarm on Alarms/Status (20 PSID).
- “GTM ___ LUBO SUMP ___ TEMP HIGH” alarm on Alarms/Status (300 F).
- “GTM ___ LUBO SCAV PRESS LOW” alarm on Alarms/Status (15 PSIG).
- “Auto Shutdown” alarm illuminates (oil pressure decreases to 6 PSIG).
- GTM ____ LUBO SCAV SUMP ____ TEMP HIGH” alarm on Alarms/Status (300 F).
- GTM ____ LUBO SCAV SUMP ____ TEMP HIGH-HIGH” alarm on Alarms/Status (340 F).
LPTO Propulsion Turbine (GTM) Lube Oil Supply Pressure Low
Immediate Actions
NOTE: Automatic shutdown will occur if
lube oil pressure decreases to 6
PSIG.
CAUTION: EMERGENCY STOP THE AFFECTED GTM WHEN THE LUBO SCAV SUMP HIGH HIGH ALARM IS ACTIVATED.
CAUTION: IF LUBE OIL PRESSURE DECREASES TO 6 PSIG EMERGENCY STOP THE AFFECTED GTM IF AUTO SHUTDOWN FAILS.
A. “Stop” verify “Trans to Cooldown”
B. Verify lube oil pressure remains above 10 PSIG.
C. If GTM lube oil supply pressure
decreases to 10 PSIG, ‘E Stop’, monitor for PSFP.
D. Transfer thrust control to CCS and place the affected shaft PCL at +4.0.
E. PACC operator report to EOOW, “No.___ GTM lube oil supply
pressure low. No.___ GTM NORMAL/EMERGENCY stopped. Thrust control is at CCS. No.___ shaft is trailing.”
The General Electric LM2500 GTE is a marine propulsion engine capable of producing?
26,250 brake horsepower (BHP)
LM2500 GTE is a split shaft engine…
Gas Generator (GG) and the Power Turbine (PT)
(1) The Gas Generator produces a stream of rapidly expanding hot gases that drive the HP turbine and Power Turbine. The HP turbine drives the compressor and accessories.
(2) The Power Turbine drives the reduction Gear via HSFCS and output shaft.
(3) The Gas Generator and the Power Turbine are aerodynamically (vice mechanically) coupled. As the GG speed is changed, Pt speed proportionally changes.
Bleed Air is extracted from four different stages of the Compressor: 8th
(1) 8th stage: Used for pressurization and cooling of the four bearing sumps.
Bleed Air is extracted from four different stages of the Compressor: 9th
(2) 9th stage: Used to pressurize and cool the PT balance piston in the TRF, cool the turbine midframe strut, and LP turbine rotor.
(a) The balance piston reduces the axial load applied to NR 7B bearing by applying air pressure to the face of the rotor shaft in the direction opposite the thrust.
Bleed Air is extracted from four different stages of the Compressor: 13th
(3) 13th stage: Used to cool the 2nd stage HP turbine nozzles.
Bleed Air is extracted from four different stages of the Compressor: 16th
(4) 16th stage: Commonly called Customer Bleed Air, 16th Stage Bleed Air is used for cooling the Combustor Lining and centering the flame with in the Combustion Chamber.
(a) A portion of the 16th stage air may be extracted for use in the ship’s Bleed Air System (BAS).
(b) A remotely operated valve, the 16th stage bleed air valve, controls the use of Customer Bleed Air. When the valve is opened, air that would have normally gone on to the combustor section leaves the engine. This reduces the amount of cooling air inside the engine.
LM2500 INTAKE SYSTEM
The Intake System provides airflow to the LM2500 with minimum pressure drop, flow distortion, or saltwater ingestion.
LM2500 INTAKE SYSTEM: Air Module
Intake air enters the main duct through louvers and into moisture separators.
The moisture separators consist of filter-agglomerators, vane boxes, blow in panels, and an installed filter water wash system.
After leaving the Moisture Separators, air then flows down the Intake Duct, passing through Silencers, which smooth the airflow to reduce hull-radiated noise. Air then passes through a flexible boot into the Inlet Plenum.
LUBE OIL STORAGE AND CONDITIONING ASSEMBLY (LOSCA)
The LOSCA filters, cools, de-aerates, and stores the LM2500 synthetic lube oil (MIL-23699) for the GTM.
The LOSCA consists of:
(1) A 40-gallon storage tank containing 23699-lube oil.
(2) Heat is removed from the returning lube oil by a Shell and Tube type heat exchanger, which uses 2190-TEP from Main Lube Oil System as a cooling medium.
(3) A Scavenge Check Valve, located between the filter and the lube oil cooler. The check valve prevents back-flow of lube oil into the Gas Turbine gearbox and sumps when the engine is secured.
(4) A Duplex Scavenge Filter Element, located on the storage tank, removes particulates from the lube oil returning to the LOSCA. The Scavenge Filter must be manually shifted once the filter element becomes clogged.
(5) A Duplex Supply Filter Element, located inside the Gas Turbine Module, it filters the lube oil supplied to the engine from the LOSCA. The Duplex Supply Filter Element is also shifted manually.
MONITORING OPERATING PARAMETERS
Power turbine inlet gas temperature (T5.4).
1600 F Maximum
1600 F Alarm
1625 F Auto Shutdown
MONITORING OPERATING PARAMETERS
GAS GENERATOR SPEED (NGG)
If 10,122 rpm is exceeded, remove gas generator and send to
overhaul for overspeed inspection.
9700 rpm Maximum
9700 rpm Alarm
MONITORING OPERATING PARAMETERS
POWER TURBINE SPEED (NPT)
Overspeed trip at 3960 ± 40 rpm, Maximum, speed above 4585
rpm requires removal for overhaul.
3852 rpm Maximum
3852 rpm Alarm
MONITORING OPERATING PARAMETERS
Lube oil cooler outlet temperature.
135-220 F Normal
250 F Alarm
MONITORING OPERATING PARAMETERS
Lube oil supply pressure
12 psi Alarm
6 psi Auto Shutdown
MONITORING OPERATING PARAMETERS
Scavenge oil temperature
135-300 F Normal (Normal operating temperature will vary with
speed.)
300 F Maximum
300 F Alarm
MONITORING OPERATING PARAMETERS
Gas generator vibration
4 mils Alarm
7 mils Step to Idle
MONITORING OPERATING PARAMETERS
Power turbine vibration
7 mils Alarm
10 mils Step to Idle
MONITORING OPERATING PARAMETERS
Compressor discharge pressure (CDP)
250 psi Maximum
MONITORING OPERATING PARAMETERS
Fuel manifold pressure
230-775 psi Idle to Full Power
MONITORING OPERATING PARAMETERS
Fuel filter differential pressure
(7 psid maximum at idle)
27 psid Maximum
MONITORING OPERATING PARAMETERS
Lube oil supply filter differential pressure
5 psid maximum at idle
20 psid Alarm
MONITORING OPERATING PARAMETERS
Lube oil tank level
40 gallons Tank Max Capacity
40 gallons High Level Alarm
9.6 gallons Low Level Alarm
19-24 gallons Normal Range
MONITORING OPERATING PARAMETERS
Lube oil scavenge filter differential pressure
5 psid maximum at idle
20 psid Alarm
MONITORING OPERATING PARAMETERS
Inlet temperature (T2) (approximately equal to outside air
temperature which is obtained from the pilothouse).
Lube Oil pump automatic control settings/logics:
Lead pump to ”LOW SPEED”
PRESS 13 PSIG
LEAD “LOW”
STANDBY “STOP”
Lead pump to “HIGH SPEED”
PRESS11.5 PSIG
LEAD “HIGH”
STANDBY “STOP”
Both pumps to “HIGH SPEED”
PRESS10 PSIG
LEAD “HIGH”
STANDBY “HIGH”
Ready to Start permissives checked:
o Most remote bearing lube oil pressure greater than 13.5 psig.
o LM2500 gas generator speed (Ngg)less than 3500 rpm.
o MRG Turning gear disengaged.
o EC system reset.
o Motor Regulator Valve in start position, and not being used by another engine.
o Clutch cover in place.
MOTORING DUTY CYCLE (AIR PRESSURE 20-22 PSI)
5 MIN. ON, 2 MIN. OFF; 5 MIN. ON, 18 MIN. OFF IN ANY 30 MIN.
PERIOD
START DUTY CYCLE (AIR PRESSURE 35-85 PSI)
45 SEC. ON, 2 MIN. OFF FOR ANY NUMBER OF CYCLES.
OR
2 MIN. ON, 5 MIN. OFF; 2 MIN. ON, 21 MIN. OFF IN ANY 30 MIN.
PERIOD.
EC logic will abort start for any of the following conditions:
a. Gas generator speed fails to reach 1200 RPM within 20 seconds after start air valve opens.
b. GTM lube oil pressure fails to reach 6 PSIG within 45 seconds after start air valve opens or when gas generator reaches 4500 RPM.
c. Gas generator speed fails to reach 4500 RPM within 90 seconds after start air valve opens.
d. Throttle is raised above idle after start air valve opens and prior to “STATE ON” being displayed.
e. FMV/A position is greater than 5% when gas generator speed is less than 2500 RPM.
f. TIC is above idle when autostart command is received.
BATTLE OVERRIDE
Places equipment in an emergency mode of operation that overrides various EC safety devices.
Battle Override will be used in the situations specified in the Commanding Officer’s Standing Orders, Battle Orders, Restricted Maneuvering Doctrine, Maintenance, and as otherwise specified by the Commanding Officer.
Battle Override for the GTM inhibits:
(1) Automatic emergency shutdown:
Vibration high (GG vibs 7 mils, PT vibs 10 mils).
Lube Oil pressure low (6 psig).
PT inlet overtemperature (1625 degrees F).
(2) Engine torque limiting.
(3) PT speed limiting.
(4) Fail to idle relay.
Battle Override does not inhibit:
(1) PT overspeed trip (3960 +/- 40 RPM).
(2) Operator initiated stops (Normal or Emergency).
(3) Flame out trip (Fuel Manifold pressure >50 psig and T5.4 <400 degrees F).