Production innovation Flashcards

1
Q

E.g. Product-Production systems 3D printing?

A
  1. 3D printing of brake calipers in titanium

PROS:

  1. Reduced mass
  2. stronger
  3. stiffer
  4. Allows for very complex geometry
  5. structural and topological optimization

CONS:
1. long production time

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2
Q

what is production innovation?

A

process of change where ideas are transformed into new processes technologies, tools and work methods within a production system to create value for the organization

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3
Q

Where is the value of an idea according to Thomas Edison?

A

The value of an idea lies in the using of it

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4
Q

What is innovation?

A
  1. The introduction of new ideas, goods, services and practices which are intended to be useful
  2. The conversion of new knowledge into economic and social benefits
  3. The application of ideas that are new, regardless of weather the new ideas are embodied in products, processes or cervices or in work organisation, management or marketing systems
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5
Q

What different domains are there of innovations?

A
  1. Product innovation
  2. Process innovation
  3. Marketing innvation
  4. Organisational innovation
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6
Q

What is product innovation?

A

Involved the introduction of new goods or services that are substantially improved. This might include improvements in functional characteristics, technical abilities, ease go use or any other dimension

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7
Q

What is process innovation?

A

Involved the implantation of a new or significantly improved production or delivery method

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8
Q

What is marketing innovation?

A

The development of new marketing methods with improvement in product design or packaging, product promotion or pricing

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9
Q

What is organizational innovations?

A

Involves the creation of new organisations, business practices or ways of running organisations

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10
Q

The importance of “zig-zagging” between different innovation domains?

A

Many successful innovations have emerged through an interplay between product development, production development and other domains

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11
Q

Example of product-production systems improvements

—> Plate glass?

A

Enhanced production technology for plate glass enabled panoramic windows (1920)

BENEFIT:

  • New design opportunities
  • reduced waste I the production process
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12
Q

Example of product-production systems improvements

—> Composite materials

A

COMPOSITE MATERIAL
A macroscopic combination of two or more individual materials into one, with the intention to suppress the individual materials’ undesired properties for the benefit of the benefit of the desired properties

BENEFIT:

  • e.g. low performance but easy to process
  • allows functional integration and complex shapes in an efficient production process
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13
Q

Example of product-production systems improvements

—> Scania’s modular system?

A

CUSTOMER BENEFIT:

  • tailor-made vehicle
  • high quality and performance
  • efficient after sales
  • low life-cycle cost
  • opportunities for upgrading

SCANIA BENEFIT:

  • Cost-efficient R&D
  • Cost-efficient and production
  • Rational distribution
  • rational service
  • opportunities for remanufacturing
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14
Q

Scania’s modular system in a historical evolution?

A

Number of unique specifications increased linearly with the number of active parts between 1950- 1970.

Between 1970 and 2000 the number of active parts decreased with the number of unique specifications.

acting parts were growing from the 1950 in Scania until about 1970 where the number of active parts

Year 2000 we are on the same level as 1950 regarding the number of active parts per number of allowed specifications

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15
Q

Example of product-production systems improvements

—> Inrego?

A

This firm is specialized in sustainable reuse of computers and other IT-products.
Their product-production system therefor exemplifies “remanufacturing”

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16
Q

What is remanufacturing?

A

A used product is industrially renovated in order to assure quality

17
Q

How can meaningful remanufacturing be supported?

A
  1. Pave the way for easy remanufacturing of systems and components that have a low pace of development
  2. Pave the way for easy upgrading/replacement of components that have a high pace of development
  3. Pave the way for easy re-configuration of systems and components whose context-of-use differ much during life cycle
  4. Pave the way for easy re-configuration of systems and components whose context-of-use differ much during life-cycle
  5. Do not remanufacture goods that inherently have a short service life
18
Q

Example of product-production systems improvements

—> 3D printing?

A

BENEFIT:

  • Allows for very complex organic geometry along with structural and topological optimization
  • less weight
  • stronger

DRAWBACK:
- long production time

19
Q

When was the first patent filed?

A

In 1800 by Jacquard Loom

20
Q

Which are the Industrial revolutions?

A

Industry 1.0

  • 1750
  • Steam machine

Industry 2.0

  • 1900
  • Electricity

Industry 3.0

  • 1960
  • Electronics

Industry 4.0

  • 2000
  • Internet
21
Q

Describe the trends in the industrial revolutions with regards to product variety and product volume per model!

A

1850

  • high product variety (personalized products)
  • low product volume per model

1913

  • Low product variety
  • Low cost products
  • Increased product volume per model

1955 -(Mass production)

  • Low product variety
  • Low cost products
  • Maximi product volume per model

1980 -(Mass customization)

  • Increased product variety
  • decreased product volume per model

1994 -(Globalization)

  • Further increase product variety again
  • product volume title higher than 1913 level

2010 - (personalized production)

  • Further increased product variety (almost 1850 level)
  • Further decrease in volume per model
22
Q
How much of the innovation is:
- Hardware
- Software
- Service. 
in an (T) Ford in comparison with an iPhone?
A

(T) FORD:

  • 80% Hardware
  • 15% service
  • 5% software

IPHONE:

  • 50% service
  • 30% software
  • 20% hardware