Process Control and Instrumentation Flashcards
Which of the following is an undesirable dynamic characteristic of an instrument ?
Reproducibility
Dead zone
Time lag
Static error
Time lag
Which of the following is not the triple point of water ?
32°R
273°K
492°R
32°F
32°R
Pick out the one which is a first order instrument.
Mercury in glass thermometer (without any covering or air gap).
Bare metallic thermometer.
Bare vapor pressure thermometer.
All (a), (b) and (c).
All (a), (b) and (c).
Load cells are used for the measurement of
stress
weight
strain
velocity
weight
Which of the following is the dynamic characteristics of an instrument ?
Reproducibility
Sensitivity
Dead zone
Fidelity
Fidelity
Pick out the wrong statement.
O2, NO and NO2 exhibit paramagnetic properties as a result of unpaired electrons.
CO2 is the strongest paramagnetic gas.
Paramagnetic susceptibility of gases decreases with temperature.
Paramagnetic susceptibility of gases permits the measurement of their concentration.
CO2 is the strongest paramagnetic gas.
The __________ of a vapor pressure thermometer is a functioning element.
pointer
bourdon tube
bulb
none of these
pointer
A negative gain margin expressed in decibels means a/an __________ system.
stable
unstable
critically damped
none of these
unstable
Thermistor, which has high temperature co-efficient of resistivity, is used as the sensing element in resistance thermometer. It is a/an
insulator
conductor
solid semi-conductor
liquid semi-conductor
solid semi-conductor
Flapper nozzle is used in a/an __________ controller.
electronic
hydraulic
pneumatic
none of these
pneumatic
Typical specifications for design stipulates the gain margin and phase margin to be respectively
> 1.7 and > 30°
< 1.7 and > 30°
< 1.7 and < 30°
> 1.7 and < 30°
> 1.7 and > 30°
Working principle of radiation pyrometer is based on the
Wien’s law
Kirchoffs law
Stafan-Boltzman law
Seebeck effect
Stafan-Boltzman law
Which of the following relates the emf. generated in a single homogeneous wire to the temperature difference ?
Peltier effect
Thomson effect
Seebeck effect
none of these
Thomson effect
Dilute wine was used as a thermometric liquid initially to develop temperature scale. First emperical temperature scale developed was the __________ scale.
Kelvin
Centigrade
Fahrenheit
Reaumer
Fahrenheit
In a single tank system, the transfer function of level to inlet flow rate is
R/TS
R/(TS + 1)
l(TS + l)
1/TS
R/(TS + 1)
Which of the following is a desirable characteristic of an instrument ?
High drift
High fidelity
High measuring lag
Poor reproducibility
High fidelity
The operation of a rotameter is based on
variable flow area.
rotation of a turbine.
pressure drop across a nozzle.
pressure at a stagnation point.
variable flow area.
The temperature of tempering oil baths maintained at 400°C during heat treatment of steel is measured by a/an __________ thermocouple.
chromel-alumel
iron-constantan
platinum-platinum/rhodium
none of these.
iron-constantan
Instrumentation in a plant offers the advantage of
greater safety of operation
better quality of product
greater operation economy
all (a), (b) and (c)
all (a), (b) and (c)
Which of the following temperature measuring instruments need not touch the object whose temperature is being measured ?
Radiation/infrared pyrometer
Filled system thermometer
Mercury in glass thermometer
Thermo electric pyrometer
Radiation/infrared pyrometer
Thermal conductivity measurement com-prises the working principle of a
CO2 analyser
polarimeter
spectrometer
chromatograph
CO2 analyser
Response of a system to a sinusoidal input is called __________ response.
impluse
unit step
frequency
none of these
frequency
he closed loop pole of a stable second order system could be
both real and positive.
complex conjugate with positive real parts.
both real and negative.
one real positive and the other real negative.
both real and negative.
Smoke density of the flue gas going out of the chimney is measured by a
polarograph
thermal conductivity meter
photo electric cell
chromatograph
photo electric cell
Transfer function of transportation lag is
e^TS
e^-TS
1/(Ts+1)
none of these
e^-TS
Temperature measuring instruments are standardised mostly with __________ points of pure substances.
melting
boiling
both (a) & (b)
neither (a) nor (b)
both (a) & (b)
Pick out the first order system from among the following.
Damped vibrator.
Mercury in glass thermometer kept in boiling water.
Interacting system of two tanks in series.
Non-interacting system of two tanks in series.
Mercury in glass thermometer kept in boiling water.
The maximum service temperature for fibre glass used as thermocouple wire insulation material is __________ °C.
250
500
750
1000
500
Which of the following controllers has the least maximum deviation ?
P-controller
P-I controller
P-I-D controller
P-D controller
P-D controller
Volumetric expansion is the working principle of the __________ thermometers.
mercury in glass
constant volume gas
vapor pressure
bimetallic
mercury in glass
Which of the following measurements can be made by the measurement of emf ?
pH value
Degree of hydrolysis
Composition of complex ions
All (a), (b) & (c)
All (a), (b) & (c)
A magnetic flowmeter is
based on the principle of Faraday’s law.
capable of measuring the flow rate of slurries and electrolytes.
based on the linear relationship between the fluid flow rate and the induced voltage.
all (a), (b) and (c).
all (a), (b) and (c).
Zirconia probe is used for the continuous measurment of __________ flue gases going out of the furnace.
oxygen in
carbon dioxide in
carbon monoxide in
temperature of
oxygen in
Strain gage pressure transducers are used to measure __________ pressures.
gage as well as vacuum
absolute as well as differential
both (a) and (b)
neither (a) nor (b)
both (a) and (b)
The transfer function for a PID controller is (where, τ i is the integral (reset) time and τD is the derivative time.)
Kc(1 + τis + τD ). s
Kc(1+1/τis + τDs)
Kc(1+τis + 1/τDs)
Kc(1+1/τis + 1/τDs)
Kc(1+1/τis + τDs)
Compositional analysis of __________ is done using mass spectrometer.
an isotope
natural gas
a solid
an alloy
an isotope
The function of a transducer is to
modify the input signal.
amplify the input signal.
convert the primary signal into a more useful quantity, usually an electric impulse.
codify/decodify the input signal.
convert the primary signal into a more useful quantity, usually an electric impulse.
Nichol’s chart deals with
A.R.vs. phase lag of first order.
A.R. vs. phase lag of second order.
closed loop values vs. open loop values.
frequency response values of controllers.
closed loop values vs. open loop values.
Which of the following thermocouples will give the highest output for the same value of hot and cold junction temperature ?
Platinum-platinum + rhodium.
Iron-constantan.
Chromel-constantan.
All will give the same output.
Chromel-constantan.
A proportional controller with a gain of Kc is used to control a first order process. The offset will increase, if
Kc is reduced.
Kc is increased.
integral control action is introduced.
derivative control action is introduced.
Kc is reduced.
__________ is undesirable in thermocouples used in industries,
Linear relation of emf to temperature
Corrosion resistance
Oxidation resistance
Non-linear relation of emf to temperature
Non-linear relation of emf to temperature
Select the correct statement from the following.
The frequency response of a pure capacity process is unbounded.
The phase lag of a pure time delay system decreases with increasing frequency.
The amplitude ratio of a pure capacity process is inversely proportional to frequency.
The amplitude ratio of a pure time delay system increases with frequency.
The amplitude ratio of a pure capacity process is inversely proportional to frequency.
For an input forcing function, X(t) = 2t2, the Laplace transform of this function is
2/s^2
4/s^2
2/s^3
4/s^3
4/s3
Continuous shell temperature measurement in a liquid-liquid heat exchanger is done by a
thermocouple
reistance thermometer
mercury in glass thermometer
vapor pressure thermometer
thermocouple
The __________ of a vapor pressure thermometer is a secondary element.
pointer
Bourdon tube
bulb
none ofthese
Bourdon tube
Emf developed by a thermocouple, while measuring a temperature of 600°C is about 5.5 mV. The type of thermocouple used is
chromel-alumel
iron-constantan
platinum-platinum+rhodium
either (a), (b) or (c)
platinum-platinum+rhodium
Which of the following relates the absorption & evolution of heat at the junctions of a thermocouple to the current flow in the circuit?
Seebeck effect
Peltier effect
Joule heating effect
Thomson effect
Peltier effect
The second order system with the transfer function 4/(S^2 +2S+4) has a damping ratio of
2.0
0.5
1.0
4.0
0.5
In a shell and tube heat exchanger, the flow rate of heating/cooling fluid is the __________ variable.
load
controlled
manipulated
none of these
manipulated
A non-linear chemical system is exemplified by a/an
isothermal CSTR
mixer
non-isothermal CSTR
none of these
non-isothermal CSTR
The transfer function for an ideal proportional plus reset controller (reset time T) is
Kc(1+1/TS)
Kc(1 + TS)
Kc/(1+TS)
Kc/(1+S/T)
Kc(1+1/TS)
The frequency response of a first order system, has a phase shift with lower and upper bounds given by
- ∞, π/2
-π/2, π/2
-π/2, 0
0, π/2
0, π/2
Gas chromatography is used for the measurement of
temperature
pressure
concentration
flow rate
concentration
Which of the following thermocouples can measure the maximum temperature ?
Platinum-rhodium
Tungsten-molybdenum
Chromel-alumel
Iron-constantan
Tungsten-molybdenum
Radiation pyrometers as compared to thermocouples
has a slower speed of response.
can measure higher temperature.
can’t measure the temperature of moving objects.
is more affected by corrosive atmosphere.
can measure higher temperature.
Liquid flow rate in a small channel is best measured by a/an
weir
pitot tube
vane meter
venturimeter
pitot tube
Specific gravity of a liquid can not be measured by a/an
anemometer
specific gravity bottle
pycnometer
hydrometer
anemometer
__________ temperature scale assigns 0° to the ‘ice point’ and 80° to the ‘steam point’.
Celcius
Rankine
Reumur
Farenhite
Reumur
Dead zone is the
same as time constant.
same as transportation lag.
maximum change in the variable that does not change the reading of the instrument.
none of these.
maximum change in the variable that does not change the reading of the instrument.
Which of the following thermometers is not suitable for distant reading upto 60 metres?
Vapor pressure thermometer
Mercury in glass thermometer
Constant volume gas thermometer
Resistance thermometer
Mercury in glass thermometer
Degree to which an instrument indicates the changes in measured variable without dynamic error is called its
speed of response
reproducibility
fidielity
static characteristics
fidielity
Thermistors are made of
ultra pure metals
metal oxides
iron-copper alloys
nickel-chromium alloys
metal oxides
A barometer measures the __________ pressure.
absolute
gauge
absolute as well as gauge
dynamic
absolute
Humidity of air can be determined by a
chromatograph
sling psychrometer
mass spectrometer
polarimeter
sling psychrometer
Thermocouple in a thermal well behaves as a true
first order system.
second order system (overdamped).
multiple first order system.
second order system (underdamped).
multiple first order system.
The transfer function for a P-D controller is
Kc(1+τD s)
Kc(1 +1/τD s)
Kc τD s
Kc/τD s
Kc(1+τD s)
Bode diagram is a plot of
log (AR) vs. log (f) and (Φ) vs. log (f).
log (AR) vs. f and log Φ vs.f.
AR vs. log (f) and Φ vs. log (f).
none of these.
log (AR) vs. log (f) and (Φ) vs. log (f).
Working principle of disappearing filament type optical pyrometer is based on the
Wien’s law
Seebeck effect
Kirchoff’s law
Peltier effect
Wien’s law
Strain gage uses an electrical conductor wire, which when elastically stretched increases in length and reduces in diameter. Both these dimensional changes result in __________ in the electrical resistance of the wire.
no change
decrease
increase
exponential decrease
increase
Pick out the wrong statement
Proportional controller is normally used for level control in industrial applications.
CSTR can be considered as a distributed parameter system.
Distributed parameter approach gives partial differential equation.
Non-linear behaviour is exemplified by an on-off controller.
CSTR can be considered as a distributed parameter system.
Range of hydrogen gas constant volume themometer is __________ °C.
-10 to 20
0 to 100
100 - 500
400 - 1000
0 to 100
The initial value (t=0) of the unit step response of the transfer function [(s + 1)/(2s + 1)] is
0
1/2
1
2
1/2
The __________ of a vapor pressure thermometer is a primary element.
pointer
Bourdon tube
bulb
none of these
bulb
The time constant of a first order process with resistance R and capacitance C is
R + C
R - C
RC
1/RC
RC
A sinusoidal variation in the input passing through a linear first order system
becomes more oscillatory (frequency increases).
becomes less oscillatory (frequency decreases).
gets amplified (magnitude increases).
gets attenuated (magnitude decreases).
gets attenuated (magnitude decreases).
Nitrogen gas constant volume thermometer is suitable for measuring a temperature of __________ °C.
0-100
< 0
> 100.
> 50
> 100.
Pick out the most suitable instrument for measuring temperature in the range of-40 to 425°C.
mercury thermometer
bimetallic thermometer
radiation pyrometer
none of these
bimetallic thermometer
Accurate temperature measurement performance of a radiation pyrometer can not be affected, if the
enhancement or attentuation of redia-tion occurs in the sighting path.
object and surrounding are at almost the same temperature.
object has varying emissivity.
object is transparent.
object and surrounding are at almost the same temperature.
Relationship between absorption/evolution of heat at the thermocouple junctions and the current flow in the circuit is given by __________ effect.
Peltier
Thomson
Seebeck
none of these
Peltier
Configuration of Bourdon spring tube is never made of __________ shape.
circular
semi-circular
helical
spiral
circular
According to Bode stability criterian, a system is unstable, if the open loop frequency response exhibits an amplitude ratio exceeding unity at frequency for which phase lag is
0°
45°
90°
180°
180°
In a closed loop system, the process to be controlled is an integrating process with transfer function l/2s. The controller proposed to be used in an integral controller with transfer function 1/T1s. When a step change in set point is applied to such a closed loop system, the controlled variable will exhibit
overdamped response.
underdamped response.
undamped response.
unstable response.
underdamped response.
Resistance of a gas in a vessel is given by (where, P = pressure, V = volume of the vessel, n = no. of moles of the gas, R = gas constant)
V/nRT
nRT/V
nRT/P
P/nRT
V/nRT
Measurement of pressure in ammonia reactor is done by
Bourdon gauge
U-tube manometer
Inclined tube manometer
Pirani guage
Bourdon gauge
The fluid used in hydraulic controller is
water
steam
air
oil
oil
Flow rate of a river is measured by a/an
pitot tube
vane meter
kennison nozzle
open weir
vane meter
Which of the following thermocouple materials does not contain nickel ?
Alumel
Chromel
Constantan
None of these.
None of these.
Flow rate of those fluids which are insensitive to changes in their density, viscosity or flow velocity profile can be best measured by a
magnetic flowmeter
pitot tube
flow nozzle type flowmeter
turbine flowmeter
magnetic flowmeter
Identify an unbounded input from inputs whose transfer functions are given below
1
1/S
1/S^2
1/(S^2 + 1)
1/S^2
“A control system is unstable, if the open loop frequency response exhibits an amplitude ratio exceeding unity at the crossover frequency.” This is __________ criterion.
Bode stability
Nyquist
Routh stability
none of these
Bode stability
Feed forward controller accounts for the __________ changes.
set point
load
both (a) & (b)
neither (a) nor (b)
load
Which thermocouple can be used to measure a temperature of around 1400°C ?
Copper-constantan
Aluminium-chromel
Platinum-platinum+rhodium
None of these
Platinum-platinum+rhodium
Which of the following filled system expansion thermometer has the capability to measure the lowest temperature ?
Mercury in glass thermometer
Mercury in steel thermometer
Alcohol in glass thermometer
Fused metal (Na or K) in steel thermometer
Alcohol in glass thermometer
Concentration of sugar solution can be determined by the
polarimetry
flame photometry
emission spectroscopy
oscillometry
polarimetry
In a single tank system, the transfer function of __________ to inlet flow rate is 1/TS+1.
outlet flow rate
level
both (a) & (b)
neither (a) nor (b)
outlet flow rate
Which of the following can not measure a temperature of 1600°C ?
Platinum resistance thermometer
Thermocouple
Photo-electric pyrometer
Radiation pyrometer
Platinum resistance thermometer
The temperature range for which copper resistance thermometer can be used is __________ °C
0 to 150
-200 to 150
350 to 750
500 to 900
-200 to 150
Paramagnetism method is not used for the composition determination of __________ in gases.
oxygen
oxides of nitrogen
carbon dioxide
any of these
carbon dioxide
An amplitude ratio of 0.1 corresponds to __________ decibels.
20
-20
10
-10
-20
For increased speed of response of an expansion pressure spring thermometer, the thermometer bulb should have a
large area but small mass.
high thermal conductivity.
small specific heat.
all ‘a’, ‘b’ & ‘c’.
all ‘a’, ‘b’ & ‘c’.
Pressure of 0.0001 absolute psi can be measured by __________ gauge.
Mcloid
Pirani
thermocouple
none of these
Mcloid
Pirani gauge is used for the measurement of
very high pressure.
high vacuum.
liquid level under pressure.
liquid level at atmospheric pressure
high vacuum.
The __________ of the fluid contained in the temperature sensing element (i.e., bulb) of filled system thermometers changes with change in temperature.
pressure
volume
viscosity
all (a), (b) and (c)
all (a), (b) and (c)
The characteristic equation for the control system with a closed loop transfer function G1/1 + G2 is given by 1 + G2 = 0. The characteristic equation for the control system
depends only upon the open loop transfer function.
determines its stability.
is the same for set point or load changes.
all ‘a’, ‘b’ & ‘c’
all ‘a’, ‘b’ & ‘c’
__________ thermometer can not measure sub-zero (< 0° C) temperature,
Mercury in glass
Bimetallic
Vapor pressure
Resistance
Bimetallic
Starting temperature of optical radiation pyrometer is __________ °C.
800
400
1200
1500
800
Liquid argon level in a pressurised storage tank (at 3 kg/cm2 ) is measured by a/an
gage glass
external float gage
differential pressure gage
none of these
differential pressure gage
Which of the systems having following transfer functions is stable?
1/(s2+ 2)
1/(s2-2s + 3)
1/(s2 + 2s + 2)
exp(-20s)/(s2 + 2s-l)
1/(s2 + 2s + 2)
What is the dynamic error in a critically damped second order instrument for a ramp input (At) ?
0.5 AT
2 AT
√AT
1.5 AT
2 AT
An ideal PID controller has the transfer function [1+1/0.55 + 0.25]. The frequency at which the magnitude ratio of the controller is 1, is
0.5/0.2
0.2/0.5
0.2 x 0.5
1/√(0.2 x 0.5)
1/√(0.2 x 0.5)
The deflection of the free end of the bimetallic strips in a bimetallic thermometer with temperature is nearly
linear
non-linear
parabolic
hyperbolic
linear
Alphatron measures pressure __________ microns.
< 1
< 3
> 3
< 0.1
> 3
What is the ratio of output amplitude to input amplitude for a sinusoidal forcing function in a first order system ?
1
>1
< 1
none of these
< 1
The unit step response of the transfer function (2s-1)/[(3s+1)(4s+1)] reaches its final steady state assymptotically after
a monotonic increase.
a monotonic decrease.
initially increasing and then decreasing.
increasing decreasing and then increasing.
a monotonic increase.
A process is initially at steady state with its output y=l for an input u=l. The input is suddenly changed to 2 at time t=0. The output response is y(t)=1+2t. The transfer function of the process is
2/s
1+2/s^2
1+2/s
1/s * (1+2/s)
1/s * (1+2/s)
The term analogous to the electrical current in a thermal system is the
temperature difference
heat flow rate
heat content in the system
none of these
heat flow rate
Reset rate is the another term used for __________ time.
dead
integral
derivative
none of these
integral
Continuous measurement of moisture in paper is done by
sling psychrometer.
hair-hygrometer.
weighing.
high resistance Wheatstone’s bridge circuit.
high resistance Wheatstone’s bridge circuit.
Psychrometer determines the
humidity of gases
moisture content of solids
water of crystallisation
hygroscopic nature of solids
humidity of gases
A mercury barometer measures the __________ pressure.
atmospheric
gauge
vacuum
absolute
atmospheric
Positioning controllers are used for
low loads
temperature changes
high loads
flow rate changes
high loads
The amplitude ratio for the sinusoidal response of a __________ is 1.
first order system
second order system
transportation lag
none of these
transportation lag
The response of two tanks of same size and resistance in series is
under damped
critically damped
over damped
none of the above
critically damped
The amplitude ratio for the sinusoidal response of __________ is < 1.
transportation lag
first order system
second order system
none of these
first order system