Printing Methods Flashcards

1
Q

What is block printing?

A

-wooden block hand carved so the design is raised on the surface

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2
Q

What are 2 pros and 2 cons of block printing?

A

PRO:

  • simple method of print
  • no expensive equipment

CON:

  • involves lots of manual work
  • very slow and requires skill
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3
Q

What is copper plate / intaglio printing?

A
  • design is engraved onto copper
  • paste enters the recesses of the plate
  • plate is pressed to fabric so the paste transfers
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4
Q

what is engraved roller printing?

A
  • like the copper plate printing, but with a cylinder
  • paste is fed into the roller to fill recesses
  • steel blade removes paste continuously from the raised surfaces
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5
Q

What are the pros and cons of engraved roller printing? 2 of each

A

PROS:

  • fine sharp outlines
  • very good for long runs

CONS:

  • costly
  • not economical for short runs
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6
Q

What are 2 cons of engraved roller printing?

A
  • costly

- not economical for short runs

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7
Q

Flatbed screen printing accounts for X% of world printed textiles production

A

23%

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8
Q

What percent of world printed textiles are made with rotary screen printing?

A

61%

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9
Q

What is the screen printing process?

A
  • fabric attached
  • screen placed on fabric against registration stops to prevent movement
  • paste applied against edge of frame
  • paste forced through open areas of design by squeegee
  • screen lifted, moved to next part, etc.
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10
Q

What are 3 pros of screen printing?

A
  • quick pattern making
  • more colours can be printed
  • sharps lines produced easily
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11
Q

What are 3 cons of screenprinting?

A
  • large amount of tables required for high production
  • delicate shading difficult to obtain
  • screen clogging
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12
Q

What are 2 advantages of semi/automatic screen printing?

A
  • greater production than manual

- printing with different repeat easier

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13
Q

what are 2 cons of semi/automatic screen printing?

A
  • long set up time

- paste may not be evenly controlled

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14
Q

What fabric is used to creat a printing screen?

A
  • mainly stretched polyester

- sometimes silk

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15
Q

What is raster?

A

No. Of threads per inch

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16
Q

How is a design put onto a screen?

5

A
  • screen coated with photosensitive polymer
  • dried
  • exposed to light source (dark room conditions or UV)
  • exposed areas give insoluble polymer.
  • Unexposed is washed out, leaving spaces for the paste to pass through
17
Q

What is rotary screen printing?

A
  • cylindrical screens rotate in contact with the fabric
  • paste fed from inside screens
  • forced through with squeegee
18
Q

How many colours can a rotary screen printing machine work with?

A

-average 7, up to 26

19
Q

What is good about rotary screen being made from nickel foil?

A

-makes them very durable for prolonged use

20
Q

Name 4 adjustments that printing with CAD allows

A
  • editing
  • creating repeat patterns
  • changing colours
  • colour separation
21
Q

Name 3 textile printing trends within industry

A
  • growth of Asian production at the expense of western production
  • demand for shorter production times
  • demand for greater variety in design
22
Q

What are 3 pros of inkjet printing?

A
  • no screen required
  • photographic quality
  • no physical pressure on fabrics
23
Q

What is DPI?

A

Dots per inch

24
Q

What DPI is photographic quality?

25
Name the 4 colours used for inkjet printing
Cyan Magenta Yellow Black
26
How does drop on demand inkjet printing work? | 4
- involves firing small jets (as droplets) of coloured ink onto the fabric - the ink jet is controlled by a computer and fired according to the digital image - a sudden pressure wave is applied to the ink - pressurised ink is fired onto fabric
27
What are the 2 main types of inkjet printers?
- charged drop printers (continuous) | - drop on demand printers
28
There are 2 ways pressure waves are produced in inkjet printing. Name them.
- thermal: high temp boils ink units a bubble forms and drops to fabric (mainly used for paper - piezoelectric: a special ceramic material which deforms when high voltage is applied, firing ink droplet. Mainly used in textiles.
29
What are inkjet inks made out of in percentages?
- 6% dye - 70-80% water - 20% humectant
30
What kind of dye is used for cellulosic fibres in inkjet printing?
Reactive
31
What kind of dye is used for protein fibres in inkjet printing?
Acid
32
What kind of dye is used for polyester fibres in inkjet printing?
-disperse
33
What fabric pre-treatments are used before inkjet printing?
fabric is padded with solution of: - thickener (to hold design) - fibre swelling agent - dye fixation chemicals
34
What are the disadvantages of inkjet printing? | 4
- needs specific fabric pre-treatment - lower colour yield - more restricted colour range - high machinery and ink costs
35
Name 3 applications of digital printing
- sample printing - swimwear - banners