Preperation Workbook Flashcards
When should a forklift be checked for damage?
Before and after use
List six items that you should check when undertaking a pre-operational check of the forklift
1/ wheels and tyres
2/ data plate
3/ logbook
4/ mast
5/ forks
6/ overhead guard
List six startup checks that should be made before operating the forklift
1/ lights, front and rear
2/ indicators
3/ foot and handbrake operations
4/ reverse light and beeper
5/ horn operation
6/ hoist/tilt/shift operation
Why is it important to communicate with workplace personnel before commencing work on site?
To know about hazards and possible risks associated, and know about control measures
List six methods of communication that can be used in the workplace
1/ written
2/ signage
3/ verbally
4/ warning devices
5/ hand signals
6/ two-way radio
If you are given unclear information about your work, what should you do?
ask workplace personnel/supervisors about your work before you commence operating the forklift
Before commencing work, who should you consult with?
Supervisor, warehouse manager and workplace personnel
Are you allowed to use a forklift that has a missing data plate?
No, as you won’t know what the forklifts capacity is
What action should you take? If you find that the data plate is missing from the forklift.
Remove the key tag out report to supervisor and make a note in the logbook
What does hazard mean?
Something that may cause harm or injury
List six site hazards
1/ pedestrians
2/ machinery
3/ pallet racking
4/ roller door
5/ ceiling (beams, hanging lights)
6/ floor (wet, cracks)
List six non-site hazards
1/ cars
2/ pedestrians
3/ whether (temperature, rain, lightning)
4/ machinery
5/ ground (uneven surface, slopes, wet)
6/ visibility
What does risk mean?
What could happen to you when exposed to a hazard?
What is the risk of refueling while the engine is running?
Fuel could ignite (catch on fire)
Describe which way a loaded forklift should travel up a ramp and where your load should be facing
The forklift should travel forward up a ramp with the load in front (forks and load facing uphill)
What might occur if you attempt to turn a forklift while on a ramp or sloping surface?
The forklift could tip over
How high should your load be raised when traveling
Axle height, or as low to the ground as possible
When should hazard controls be applied?
Before commencing your work or as soon as a hazard is identified during the work
Why is it unsafe to operate a forklift with the load raised?
The forklift could tip over forwards
What should be provided for the gap between a truck and the loading dock before shifting the load?
Dock, plates or bridge plates
A pallet contains an unbalanced load with one and heavier than the other which end should be against the heel of the fork arms
The heaviest end should be up against the heel of the fork arms
If a pallet appears to be unsafely stacked, what would you do before lifting it?
Restack the pallet, ensuring heaviest items are at the bottom and if required, secure the load with shrink wrap/strapping
What should you do if you have to work closer than the minimum distance required when working near powerlines?
Contact the local electrical authority to make sure you have permission, get power shut off ( if possible.) have powerlines insulated, use a spotter
List two things used to make powerlines more visible
1/ Tiger tales
2/ Power balls
How can you find out what voltages the overhead powerlines are?
Call the local power company
What should you do if you drive into and make contact with powerlines?
1/ warn people to stay away
2/ try to break away from powerlines
3/ stay in the forklift if safe. If not, exit the forklift and jump/shuffle 8 m away with feet together.
4/ do not touch any metal
5/ report to supervisor
6/ check forklift before reuse
Why is it dangerous to operate internal combustion engines in restricted/confined spaces?
The fumes are harmful and can kill you
Why must batteries be charged and well ventilated areas?
They release gases that is explosive when being charged . Ventilation helps prevent the explosive gases from exploding
What would be the best forklift to use in confined spaces?
Electric forklifts
Why should you constantly monitor the load movement when operating the forklift?
To ensure the load is stable to avoid losing the load or tip over the forklift
List three control measures that you can apply for pedestrians, site, personnel, and vehicles or mobile equipment
1/ warning signs
2/ barriers
3/ flashing lights
What must you have when working at night or in dark areas?
Adequate lighting
What precautions can you take when operating on wet and slippery surfaces?
Slow down, break slowly, turn slowly, avoid using ramps/slopes
Why should you not raise or lower load near or over people?
You could risk injury or death if the load falls on them
Is it permissible to carry a load with one fork arm? Why?
No!
It could cause the forklift to be unstable and loose load, tip forklift, damage forklift
Is it permissible to carry passengers on a forklift? Why?
Only if the forklift is designed to do so, if not, no, the passenger could fall off
How does a attachment affect the capacity of the forklift?
Attachments reduce the lifting capacity and some may even reduce the forklifts stability
What can happen if the load is not hard up against the heel of the fork arms
The load will be too far outside of the fulcrum triangle, reducing capacity and stability of the forklift
List three ways you could determine the weight of a load
1/ weigh each item and calculate the total weight, including the pallet itself
2/ check for markings / labels on the load, outlining the weight
3/ check the weigh bridge certificate
What should you do if a Forklift is tipping over and you are inside the Forklift?
Stay in the Forklift and Brace yourself
Where is the fulcrum (point of balance on the forklift? Indicate on this diagram:
Look at the following, which load is within the capacity of the forklift rated at 4200kg at 600mm
Where is the Load Centre Distance? Indicate in the diagram:
List 5 reasons a Forklift may tip Forwards
1/ Driving with the load raised too high
2/ Braking too hard
3/ Driving too fast
4/ Driving Downhill with load facing forward
5/ Load not up against the heel of the forks
List 5 reasons a Forklift may tip sideways
1/ Turning to fast
2/ Turning on ramps
3/ Turning with load raised
4/ Driving with uneven / unbalanced load
5/ Carrying the load on one fork.
Why should a side shift attachment be centralised before travelling with a load?
To ensure the forklift and load is stable
When using a different attachment, how will it affect the Forklift?
The load capacity will be reduced and the centre of gravity of the forklift will be affected.
List 3 locations where you must not park a Forklift
1/ Near First Aid Stations
2/ Near Emergency Exits
3/ Near Fire Extinguishers / Fire Hoses
4/ Near Pedestrian Walkways
Why should you remove the keys from a Forklift after use?
To prevent unauthorised use.
What should you do if you notice a defect and / or damage to the Forklift?
Tag it out, Report to a Supervisor, Make a note in the Log Book
List 3 things you should consider when parking the Forklift.
1/ Put Gear in Neutral
2/ Apply Handbrake
3/ Tilt Forks Forward and lower to the ground
4/ Switch off
5/ Remove Keys
What is your duty of care as a HRW Operator?
Take care of your own safety and the safety of others.
List 3 things an employer can do to ensure the health and safety of workers
1/ provide a safe workplace
2/ provide safe working equipment
3/ provide safe working systems
4/ provide safe facilities
5/ provide training
List 3 sources where you can find information about health and safety
1/ Operators Manual
2/ Safety Policies
3/ Australian Standards
4/ Safe Work Procedures (SWP’s)
How can a HRW operator be penalised if they fail to operate the forklift safely?
HRWL suspended, cancelled or refused to be renewed.
What should you check on wheels and tyres?
Wheel nuts are tightened properly, tyres aren’t worn down and have even tread, no chucks of rubber missing and if tyres are pneumatic, make sure they are not deflated.
If you are driving with a large load and your view is obstructed, what should you do?
Drive in reverse, or have a spotter to help direct you when driving forwards.
Name the following attachments using the table below
How can a weather report help you at work?
Help to schedule the work tasks and plan for risk control measures