Prep Test Flashcards
For pipe sizes up to 12 inches, nominal size is an approximation of the _______ of a schedule 40 pipe.
Inside diameter
For pipe sizes 14 inches and more the nominal size is an approximation of the _______ of a schedule 40 pipe.
Outside diameter
Which way does a hacksaw cut?
Forwards
What stamp is needed to change a valve on a pressure vessel?
PP stamp (power piping)
What speed do you thread stainless?
Machine has one speed
At what temperature does brazing wire melt?
840°F
What is a 10” short radius 90 take out?
10”
What is a 10” long radius takeout?
15” (1.5x)
What does the stem of a valve attach to?
Disc
What part of a valve do you put in a vise to work on it?
Bonnet
What part of a valve directly affects flow?
Disc
OD 4” carbon steel pipe?
4.5”
Tube measures _______ diameter
Pipe measures ________ diameter
Tube - OD
Pipe - ID up to 14” then OD
What mixture of gasses is MAPP gas made up of?
Acetylene/propane
What tubing bender is the most efficient?
Spring compression bender
What is a hickey?
Tubing bender made by rigid
What are alternative ways to connect tubing without brazing, soldering or welding to connect pipe without leaking?
Flared
What do you NOT use to test high purity pipe?
Compressed air
What pipe do you use for the least amount of corrosion?
Stainless
What color symbol is used for Type K copper?
Green - K
What do you use to prevent flash burn?
Safety glasses with the correct tint
When taking an on-site quantity performance weld test, what is it testing?
Ability to weld & welder operator
What temperature does the fusible plug on top and bottom acetylene tank disc rupture?
212°F
Besides thickness of steel what determines the size of tip for fuel cutting
Type of fuel
What is the most abrasive saw cut?
Chop saw
Category M fluid service falls under what code?
B31.3
What’s another name for a level 18” - 48”?
Framing
What is the purpose of a foot pedal on a Rigid 300 threading machine?
Safety
What direction is the pressure on a Y type globe?
Bottom of disc
When can you safely replace the packing on a valve while under pressure?
Never
How do you line up holes in a flange?
Drift pins
Why do you wear gloves when handeling threaded pipe?
Threads are sharp
After threading a pipe, what would you do to it to make it into a fitting?
Pipe dope
With a process piping license, can you work in a steam power plant on high pressure steam?
NO
Which test position qualifies a welder to weld in all positions?
6G
You arrive at work and find a ladder is broken, what is the first thing you should do?
Remove from Service and clearly mark
If the packing nut was loose what part of the valve would leak.
Stem
What is the function of a Pressure Relief Valve?
A valve designed to open automatically to relieve pressure and keep it below designated level.
CMR 522.16 Temp controls, where would those controls be placed on a boiler?
Any extra outlet in boiler
Can you have a close nipple between PSV and a boiler?
Yes, unless it is a 3” fitting and the boiler exceeds 15 PSIG, in that case it must be a flanges connection
How much bigger is the outlet of a PSV than the inlet?
One pipe size larger
The minimum size for blow-off piping lbs boiler?
1”
The maximum size blow-off piping for a boiler
2.5”
Name 5 joints used with steel pipe.
Butt weld, socket weld, compression, threaded, flanged
Where would you find a strainer installed?
Before a control valve or a check valve, before a pump.
What are 3 things steam traps do?
1) removes air or gases and condensate
2) responds to load and pressure change
3) closes before passing live steam
What restrictions are there in connections to a boiler vessel?
Welded connections not larger than 2” NPS
Threaded, studded or expanded connections hole not larger than 2” NPS
List 4 locations a steam trap would be installed in a line.
- drip line
- discharge piping
- exhaust pump suction piping
- pump discharge piping
When blowdown piping is below 100 psi what is it made of?
Bronze, ductile, cast iron, steel or malleable iron
When blowdown piping is above 100 psi what is it made of?
Sch 80
What is the symbol for a boiler?
S
What is the max dice of a threaded pipe on the power s of a boiler
2.5” NPS