Positive displacement pumps Flashcards

1
Q

Can positive displacement pumps handle entrained air and vapor in the pumping medium?

A

yes;

the high suction lift capabilities allow this

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2
Q

True or false:

With positive displacement pumps, as the system pressure rises so to does the internal leakage, resulting in a gradual reduction of volumetric efficiency.

A

true

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3
Q

What formula is used to calculate volumetric efficiency of a positive displacement pumps?

A

volumetric efficiency = (actual volumetric output ÷ theoretical volumetric output) x 100

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4
Q

What are the 2 classifications of positive displacement pumps?

A
  1. reciprocating
  2. rotary
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5
Q

When the prime mover on a piston or plunger reciprocating pump is powering a crankshaft, this is called a:

A

power pump

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6
Q

When the prime mover on a piston or plunger reciprocating pump is steam or compressed gas acting directly on the piston rod or plunger, this is called a:

A

direct-acting pump

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7
Q

What type of pump would be used to generate extremely high pressures for cleaning, pressurizing systems, or hydraulic testing?

A

piston and plunger reciprocating pumps

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8
Q

Can piston and plunger reciprocating pumps be used to meter liquids into pressurized vessels and pipelines?

A

yes

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9
Q

What are the 3 main advantages of piston and plunger reciprocating pumps?

A
  1. low cost
  2. mechanical simplicity
  3. produce high pressures
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10
Q

What are 2 disadvantages of piston and plunger reciprocating pumps?

A
  1. cannot handle abrasive liquids
  2. must not run dry
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11
Q

What could happen if a piston or plunger reciprocating pump ran dry?

A

it could compromise the packing, resulting in leakage and failure

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12
Q

What is the stroke of a piston or plunger reciprocating pump?

A

the distance the plunger or cylinder moves

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13
Q

Is a plunger reciprocating pump a single or double acting pump?

A

single

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14
Q

Can a piston reciprocating pump be a double acting pump?

A

yes

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15
Q

Can piston or plunger reciprocating pumps be self priming?

A

yes;

  • to be self priming they must have small clearance volumes (space between the piston or plunger when fully extended and the cylinder head)
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16
Q

This type of pump is similar to a piston or plunger pump in the pumping motion, but instead uses a flexible membrane to create the suction and discharge.

A

diaphragm pump

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17
Q

Why are diaphragm pumps suitable for use with toxic or hazardous liquids?

A

the membrane completely isolates the liquid from the rest of the pump

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18
Q

Which type of reciprocating pump would be used if the liquid being pumped consists of mud and solids up to the size of the openings in the check valves?

A

a diaphragm pump

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19
Q

Can a diaphragm pump run dry?

A

yes;

  • it can run dry without damage to the pump
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20
Q

True or false:

Diaphragm pumps are self priming, and once primed can handle very high suction lifts.

A

true

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21
Q

What are the 2 main drawbacks of diaphragm pumps?

A
  1. small output capacity (20 GPM max)
  2. pulsating flow
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22
Q

What is a popular material for the flexible membrane in diaphragm pumps?

A

PTFE (Teflon)

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23
Q

Are rotary pumps considered continuous flow pumps?

A

no;

  • although the flow is smooth, it is not considered continuous
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24
Q

Are twin rotor and circumferential piston pumps self priming?

A

yes

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25
Q

Twin rotor and circumferential pistons pumps have ____________ pressure capabilities.

A

medium

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26
Q

What happens when twin rotor and circumferential piston pumps are used with low viscosity liquids?

A

there is internal leakage past the sides of the rotor, making them uneconomical

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27
Q

What kind of viscosity fluids should twin rotor and circumferential piston pumps be used with?

A

medium to high viscosity liquids

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28
Q

Can twin rotor and circumferential pistons pumps be used with abrasive liquids, such as slurries?

A

no

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29
Q

Pressures in rotary pumps are normally unbalanced, due to the fact that the discharge port is opposite the suction port. What effect does this have on the pump?

A

creates a pressure differential across the rotor, resulting in high radial loads on the bearings

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30
Q

This type of rotary pump uses an offset rotor with sliding vanes turning in a concentric housing.

A

unbalance vane pump

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31
Q

This type of rotary pump uses a concentric rotor with sliding vanes turning in an elliptical housing, producing two pumping chambers diametrically opposite each other.

A

balanced vane pump

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32
Q

This type of rotary pump has a separate pressure chamber ring or cam ring that can be used to vary the amount of eccentricity.

A

variable vane pump

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33
Q

This type of rotary pump uses an oval rotor turning inside a concentric housing.

A

an external vane pump

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34
Q

This type of pump uses a rotor with two or more lugs mounted on the periphery to compress the tube against the housing, pushing the liquid through the tube.

A

flexible tube pump

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35
Q

What is an advantage of flexible member pumps (tube, liner, vane)?

A

they completely isolate the pumping medium from the pump parts, making them good where contamination of the medium must not occur

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36
Q

What types of industry are flexible member pumps (tube, liner, vane) found in?

A

medical, food, and chemical

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37
Q

True or false:

Flexible member pumps (tube, liner, vane) are not well suited for pumping abrasive and viscous fluids.

A

false;

they are well suited for pumping abrasive and viscous solids

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38
Q

True or false:

Flexible member pumps (tube, liner, vane) cannot run dry short periods.

A

false;

they can run dry for short periods

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39
Q

This pump uses an eccentric rotor to compress a flexible liner against the housing and uses a divider between the discharge and inlet to prevent liquid from leaking back to the inlet.

A

flexible liner pumps

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40
Q

This pump uses a rotor with flexible vanes rotating inside a concentric housing with a cam shaped insert in the housing that compresses the vanes and forces the liquid out of the discharge port.

A

flexible vane pump

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41
Q

This type of pump has a sinusoidal impeller made up of two complete sine curves dividing into four separate compartments.

A

sine pump

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42
Q

This type of pump uses long rotors with external threads to trap liquid in a series of pockets in the threads and move it axially form inlet to discharge.

A

screw pumps

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43
Q

True or false:

Screw pumps may have one, two, or three rotors or screws.

A

true

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44
Q

In what 2 industries are screw pumps widely used?

A
  1. pharmaceutical
  2. wastewater treatment
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45
Q

When an elastomeric insert is used, what type of pump can tolerate abrasives better than any other type of rotary pump?

A

screw pumps

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46
Q

True or false:

Screw pumps can tolerate high viscosity liquids and slurries.

A

true

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47
Q

True or false:

Screw pumps have a pulsating flow delivery.

A

false;

they have constant flow delivery

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48
Q

These types of pumps combine the high pressure capabilities and efficiency of piston pumps with the compactness of rotary pumps.

A

axial and radial piston pumps

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49
Q

Where are axial and radial piston pumps found in industry?

A

in hydraulic systems requiring high speeds and high pressures

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50
Q

What effect does changing the swashplate angle on an axial or radial piston pump have on the pump?

A

changes the length of the stroke = changes the output

  • as with piston pumps, output = stroke volume x RPM
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51
Q

What three pump designs are considered reciprocating pumps?

A
  1. piston
  2. plunger
  3. diaphragm
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52
Q

In a reciprocating plunger pump, what is the end of the plunger threaded in to?

A

the crosshead

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53
Q

With a reciprocating plunger pump, what purpose does the crosshead serve?

A

it stabilizes the movement of the plunger

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54
Q

True or false:

A plunger pump can be mounted both vertically and horizontally.

A

true

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55
Q

Plunger pumps with more than one cylinder are called:

A

multiplex pumps

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56
Q

A simplex plunger pump has _________ cylinder(s).

A

1

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57
Q

A duplex plunger pump has ___________ cylinder(s).

A

2

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58
Q

A triplex plunger pump has __________ cylinder(s).

A

3

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59
Q

With multiplex plunger pumps, why are the cranks on the plungers arranged so that plungers are on different portions of their strokes at any one time?

A

to dampen pulsations

  • pulsations = vibration = bad
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60
Q

With a plunger pump, what effect does changing the thread engagement between the plunger and the crosshead have on the pump?

A

it will increase or decrease output by changing the stroke length, which will change the stroke volume

  • this will be secured with a locknut
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61
Q

When used as a metering pump, in what 2 ways is the output of a plunger pump adjusted?

A
  1. variable speed drive
  2. adjusting the piston stroke
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62
Q

What is a reciprocating steam pump?

A

a combination of a steam engine and pump

63
Q

What is the prime mover with a direct acting piston pump?

A

steam or compressed air

64
Q

True or false:

A steam powered direct acting piston pump is a good choice for pumping product of variable viscosity and temperature due to the fact that it has infinite variability.

A

true;

changing the steam pressure changes the output

65
Q

Are steam drive direct acting piston pumps a good choice for use in hazardous areas?

A

yes;

  • they do not require an electric prime mover (SECTION 18)
66
Q

Why must the flexible membrane in diaphragm pumps have a high diffusion strength?

A

high diffusion strength = prevent molecules from diffusing through the membrane

67
Q

Can diaphragm pumps be pneumatically or hydraulically activated?

A

yes

68
Q

What types of flow rates do diaphragm pumps provide?

A

low to medium flow rates

69
Q

What type of diaphragm pump is used for very high pressures?

A

hydraulically activated diaphragm pump

70
Q

What safety equipment is included with hydraulically activated diaphragm pumps?

A

two pressure limiting sensors: one overpressure and one under-pressure sensor

71
Q

Which safety sensor is used on a hydraulically activated sandwich diaphragm pump to ensure that the process and hydraulic liquids don’t mix nor escape to atmosphere?

A

a diaphragm rupture sensor

72
Q

On a diaphragm pump, what is a sandwiched membrane?

A

a membrane that has more than one working layers, increase it’s strength

73
Q

How can the output of a hydraulically activated diaphragm pump be controlled?

A

by adjusting the fluid closing port adjustment knob

  • this controls how much hydraulic fluid can escape out of the plunger housing, which in turn limits the stroke. the more hydraulic fluid trapped in the housing, the less stroke as the hydraulic fluid cannot be compressed
74
Q

This type of diaphragm pump consists of two diaphragms connected by a common shaft.

A

pneumatically activated double diaphragm pump

75
Q

Is a pneumatically activated diaphragm valve infinitely variable?

A

yes;

  • only to the max level of the compressed air; if the pump pressure = compressed air pressure the pump will not work
76
Q

Does a circumferential piston pump require timing gears?

A

yes

77
Q

What is the purpose of the vane in an external vane pump?

A

provides the seal between the rotor and the housing as well as separates the inlet and outlet ports

78
Q

This type of pump is also known as a progressive cavity pump.

A

flexible tube pump

79
Q

This type of pump is also known as a peristaltic pump.

A

flexible tube pump

  • also a single screw pump
80
Q

Why is a flexible tube pump known as a peristaltic pump?

A

due to its successive wave-like or worm-like contractions

81
Q

True or false:

A circumferential piston pump delivers a constant volume, pulse-free flow.

A

true

82
Q

Why are flexible tube pumps found in industries such as medicine production?

A

due to their ability to isolate the fluid from contamination as it is being pumped

83
Q

True or false:

Flexible liner pumps do not require shaft seals, as the product is completely separated from the moving parts by the liner.

A

true

84
Q

True or false

A flexible liner pump is a constant volume pump.

A

true

85
Q

This type of rotary pump uses an eccentric cam rotating within a flexible liner that squeezes the product trapped between the liner and the housing.

A

flexible liner pump

86
Q

How can the output of a flexible vane pump be changed?

A

by changing out the cam

87
Q

Why do flexible vane pumps not require a pressure relief valve?

A

the flexible nature of the vanes means that if pressure builds too high, it will push the vanes back and allow for flow back to suction, and no damage will be done to the pump

88
Q

What type of pressures are flexible vane pumps limited to?

A

low pressures;

  • this has to do with the flexible nature of the vanes, which can be pushed backwards at higher pressures
89
Q

Are single rotor screw pumps considered peristaltic pumps?

A

yes

90
Q

This type of pump is also known as a progressive or progressing cavity pump.

A

single rotor screw pumps

91
Q

This type of pump consists of a long, corkscrew like rotor with a single external helix that operates inside a double threaded helix stator or liner.

A

single rotor screw pump

92
Q

What can be done on a single rotor screw pump if the pump becomes obstructed?

A

they can be reversed in an attempt to free the blockage

93
Q

True or false:

Single rotor screw pumps have a smooth output and a high volume.

A

true

94
Q

This type of pump has two rotors with opposing screw threads.

A

two screw pump

95
Q

Does a two screw pump require timing gears?

A

yes

96
Q

This type of pump has a central drive rotor with a screw thread of one hand and two idler screws with threads of the opposite hands.

A

three screw pump

97
Q

Does a three screw pump require timing gears?

A

yes;

  • maybe, depending on the pumping medium
98
Q

True or false:

Most positive displacement pumps must incorporate a relief valve on the discharge side to protect them from damage by excessive pressure.

A

true

99
Q

What is a foot valve?

A

a check valve installed at the bottom or foot of a suction line

  • think suction lift, keeps the pumped medium from draining back into the tank
100
Q

What is an alternative to a foot valve to keep liquid in a pump?

A

a priming loop

101
Q

What are 3 types of pulsation dampers?

A
  1. nonseparated
  2. bladder
  3. diaphragm
102
Q

This type of pulsation dampener uses compressed air or inert gas to pressurize a space above the pumped liquid in a vertical cylinder.

A

non-separated pulsation dampener

103
Q

Why must non-separated pulsation dampeners be used in low pressure applications only?

A

since there is no separation, in high pressure applications the compressed air would be dissolved into the liquid

  • as pressure rises, so does the amount of air (or other gas) that dissolves into a liquid
104
Q

This type of pulsation dampener incorporates a rubber bag inside a cylinder, which is pre-charged with gas.

A

bladder pulsation dampeners

105
Q

What type of gas is most commonly found in a bladder type pulsation dampener?

A

nitrogen

106
Q

This type of pulsation dampener uses a diaphragm mounted between two halves of a cylinder.

A

diaphragm pulsation dampeners

107
Q

What precautions must be taken with a diaphragm pulsation dampener?

A

the membrane must be compatible with the liquid

108
Q

What are two advantages of herringbone gear pumps?

A
  1. stops pulsations
  2. mitigate axial thrust
109
Q

What are 4 types of check valves found on pumps?

A
  1. ball
  2. poppet
  3. disc
  4. flap types
110
Q

This type of check valve allows the free passage of solids up the size of the opening between the ball and the seat.

A

ball check valves

111
Q

This type of check valve is used for clear liquids due to the size of the port.

A

poppet check valve

112
Q

This type of check valve components are usually made out of bronze and are only suitable for low pressures.

A

stem guided disc valves

113
Q

This type of check valve can handle high pressures but are restricted by the wings to use with clear liquids only.

A

wing guided disc check valves

114
Q

This type of check valve can pass solids and slurring but can only handle low pressures and are primarily used with diaphragm pumps.

A

flap check valve

115
Q

What source of energy is available to allow liquid to enter a pump with a suction lift?

A

atmospheric pressure

116
Q

The component in a pump that converts mechanical energy into kinetic energy is the:

A

impeller

117
Q

True or false:

A pump converts mechanical energy into hydraulic energy.

A

true

118
Q

True or false:

Impeller shrouds are used to stiffen the impeller vanes.

A

true

119
Q

True or false:

Wear plates are used with open impellers.

A

true

120
Q

True or false:

The most common type of centrifugal pump is single-stage end suction.

A

true

121
Q

True or false:

Pumps handling hot liquids should be centerline mounted.

A

true

122
Q

True or false:

A rigid coupling is used when the pump rotor has no separate bearings.

A

true

123
Q

True or false:

Wet pits increase the NPSH available.

A

true

124
Q

True or false:

Double suction single stage pumps have a single inlet.

A

true

125
Q

True or false:

Propeller pumps can have over 20 stages.

A

false;

they can have 3 max

126
Q

True or false:

Barrel pumps can be horizontally or vertically mounted.

A

true

127
Q

Pumps are primed by bleeding gas off through the:

A

air vent

128
Q

True or false:

Water hammer can be eliminated by the use of a pulsation dampener.

A

true

129
Q

When blinding piping prior to pump removal, the blinds should be placed:

A

downstream of the suction valve and upstream of the discharge valve

130
Q

What type of vane pumps has an oval rotor?

A

external vane pump

131
Q

Which type of check valve is least suitable for liquids containing solids?

A

wing-guided disc

132
Q

True or false:

Foot valves are necessary when handling viscous liquids.

A

false;

viscous liquids would require too much pressure with a foot valve

133
Q

True or false:

Pulsation dampeners can be installed in either the suction or the discharge lines.

A

true

134
Q

Identify the following pump:

A

External gear pump

135
Q

Identify the following pump:

A

Internal gear pump

136
Q

Identify the following pump:

A

Single lobe rotary pump

137
Q

Identify the following pump:

A

Three lobe rotary pump

138
Q

Identify the following pump:

A

Circumferential piston pump

139
Q

Identify the following pump:

A

Unbalanced vane pump

140
Q

Identify the following pump:

A

Variable vane pump

141
Q

Identify the following pump:

A

Balanced vane pump

142
Q

Identify the following pump:

A

External vane pump

143
Q

Identify the following pump:

A

Flexible tube pump

144
Q

Identify the following pump:

A

Flexible liner pump

145
Q

Identify the following pump:

A

Flexible vane pump

146
Q

Identify the following pump:

A

Sine wave pump rotor

147
Q

Identify the following pump:

A

Double acting power piston pump

148
Q

When it comes to positive displacement pumps, what is pulsation?

A

Vibration caused by the nature of the pumping action

149
Q

What are the 3 methods of actuation of a diaphragm pump?

A
  1. Mechanical
  2. Hydraulically
  3. Pneumatically
150
Q

What is the return mechanism on a diaphragm pump that is crank or cam activated?

A

A spring

151
Q

Identify the following pump:

A

Single screw rotor or progressive cavity pump

152
Q

Identify the following pump:

A

Two screw pump

153
Q

Identify the following pump:

A

Three screw pump

154
Q

What happens on a pneumatically actuated diaphragm pump when the pumping liquid equals the air inlet pressure?

A

The pump will stop pumping, as there is not enough pressure to move the cylinder