Engines - Fundamentals Flashcards
What must be done to make a gas starting motor safe on an engine?
lock and tag the valves
True or false:
The gas used for pneumatic start motors or air injection start systems can be either compressed air or natural gas.
true
How should the battery be made safe when working on an engine?
remove the negative lead (first) to prevent arcing
What should be done to prevent rotation in engines that have had the flywheel removed or that have no provisions for locking?
block the engine under the throws of the crankshaft
Why is it a good idea to inspect all gaskets that come out of an engine that is being worked on?
they can provide clues to issues
What should be located on a scaffolding system before any personnel can use it?
an inspection tag;
this indicates that the scaffolding has been inspected and is ready for service
Why should one never point compressed air towards themselves?
injection injury;
compressed air can penetrate skin, causing death
What steps must be completed before any work on an engine can start?
disconnect electrical, close, lock, tag and purge all gas sources used for starting and operation
How should natural gas engines be shut down to prevent restarting?
the gas supply should be shut off, and the engine allowed to run out of gas
What special precautions must be taken when working on engines with magneto ignition systems?
they create their own spark without the need of a battery;
can cause a fire if the fuel system is not properly isolated vented
*usually seen with natural gas engines
Why type of engines have porting on the cylinders?
two-stroke engines
In an engine, the camshaft turns at _________ the speed of the crank.
1/2
This engine component seals and confines the expanding gas, along with housing the combustion chamber, valves, valve ports, valve guides, valve springs and rocker arms.
the cylinder head
This engine component is the main structure of the engine that supports all the working parts to keep them aligned.
the block or frame
This engine component is a hollow tube in which the piston slides up and down to harness the expansion of burning gases.
the cylinders
In an engine, the _______________ can be removable, non-removable or cast into the block or bolted to the block.
cylinders
This engine component forms the movable end of the combustion chamber, and transmits the power from the expansion of the burning gas into linear motion.
the pistons and rings
This engine component helps to seal the burning gases to harness as much energy as possible, while also controlling oil consumption and transfer heat from the pistons to the engine block.
the piston rings
This engine component is the link between the piston pin and the crankshaft.
the con-rod
What is the wrist pin of an engine also known as?
the piston pin
True or false:
The con-rod in an engine must be strong enough to absorb the force of the piston without flexing.
true
This engine component changes the linear motion of the piston to continuous usable rotary motion.
the crankshaft
This engine component connects the flywheel and balancer to form one rotating mass.
the crankshaft
This engine component opens and closes the intake and exhaust valves.
the camshaft
The lobes of the camshaft push on the ______________, which push on the pushrods and rocker arms.
lifters / cam followers / tappets
In an engine cylinder, the ___________ ____________ (2 words) change the direction of motion in order to open the valves.
rocker arms
This engine component stores energy and smooths the power pulses from the pistons.
the flywheel
In an engine, the ________________ (lighter/heavier) the flywheel, the smoother the engine runs.
heavier;
the greater the mass, the greater the pulsation dampening effect it has
This engine component is an easily replaceable part the reduces the possibility of damage to more expensive parts, such as the crankshaft and camshafts.
bearings
This engine component is used to reduce crankshaft torsional vibration.
the balancer
When referring to engine components, harmonic balancers, vibration dampeners, or torsional vibration dampeners are all referring to which component?
the balancer
The purpose of this engine component is to link the crankshaft, balance shafts, ignition system, and other accessories so that all the events in the engine occur at the correct time.
timing gears
When it comes to engines, what does the abbreviation BTDC stand for?
before top dead centre
When it comes to engines, what does the abbreviation ATDC stand for?
after top dead centre
With an engine, when the piston is at TDC, what position would the corresponding crankshaft throw be in?
also TDC;
they will be in the same positions (TDC = TDC, BDC = BDC, etc.)
When it comes to engines, what does the abbreviation ABDC stand for?
after bottom dead centre
When it comes to engines, what does the abbreviation BBDC stand for?
before bottom dead centre
When it comes to engines, what does the abbreviation CR stand for?
compression ratio
When it comes to engines, what does the abbreviation CI stand for?
compression ignition (diesel)
When it comes to engines, what does the abbreviation SI stand for?
spark ignition (gas)
When it comes to engines, what does the abbreviation A/F ratio stand for?
air to fuel ratio
When it comes to engines, what does the abbreviation OHV stand for?
overhead valves
When it comes to engines, what does the abbreviation OHC stand for?
overhead cam
When it comes to engines, what does the abbreviation EGR stand for?
exhaust gas recirculation
When it comes to engines, what does the abbreviation ft-lb stand for?
foot-pound
*this is a unit of work done, not torque (lb-ft)
What is the difference between ft-lb and lb-ft?
lb-ft (pound feet) → torque
ft-lb (foot pound) → work done
When it comes to engines, what does the abbreviation NOx stand for?
oxides of nitrogen
A(n) ______________ is a mechanical device that converts the chemical energy stored in a fuel to heat and then to mechanical energy.
engine
A(n) ______________ is a mechanical device that converts fluid or electrical energy into mechanical energy.
motor
______________ is the action of one body on another, tending to change the state of motion of the body acted upon.
force
1 kgf = __________ lbf = ________ N
1 kgf = 2.2 lbf = 9.8N
_________________ is an applied force causing the movement of an object.
work
What formula can be used to calculate work, if force and distance are known?
work = force x distance
1 J = _______ Nm = _________ ft-lb
1 J = 1 Nm = 0.7376 ft-lb
True or false:
Work must have a distance component.
true
______________ is twisting force acting at a radius that produces a turning moment.
torque
What formula can be used to calculate torque if force and distance are known?
T = F x D
T = torque (Nm, in-lb, ft-lb)
F = force (N, lb)
D = distance/radius (cm, m, in, ft)
The torque produced by an engine is dependant on the break mean effective pressure (BMEP). What is this?
the average pressure acting on the piston crown during the power stroke
What two things dictate the torque produced by an engine?
- BMEP
- engine displacement
What three things dictate the displacement of an engine?
- bore
- stroke
- number of cylinders
When it comes to engines, what does the abbreviation BMEP stand for?
break mean effective pressure
*this is the average pressure acting on the piston crown during he power stroke of the engine
_________________ is the rate at which work is being done.
power
What are the four different types of horsepower used when working on engines?
- horsepower
- friction horsepower
- indicated horsepower
- brake horsepower
1 hp = _______________ ft-lb/min
1 hp = 33,000 ft-lb/min
1 hp = ________________ ft-lb/sec
1 hp = 550 ft-lb/sec
1 W = ________ J/s = _________ Nm/s
1 W = 1 J/s = 1 Nm/s
hp = kW x ___________
hp = kW x 1.341
What is the friction horsepower (FHP) of an engine?
the power required to overcome engine frictional and pumping losses
Where do the friction losses occur in an engine?
at any location where two parts slide against each other;
bearings, cylinders, etc.
What is the indicated horsepower (IHP) of an engine?
the theoretical power of an engine
True or false:
Indicated horsepower (IHP) ratings of engines take into account friction and pumping losses when being calculated.
false;
they do not take these into account; IHP = theoretical hp
What is the brake horsepower (BHP) of an engine?
the actual hp measured at the end of the crankshaft
What formula can be used to calculate FHP if IHP and BHP are known?
FHP = IHP - BHP
FHP = friction hp
IHP = indicated hp
BHP = brake hp
What formula can be used to calculate BHP if IHP and FHP are known?
BHP = IHP - FHP
BHP = brake hp
IHP = indicated hp
FHP = friction hp
______________ is the resistance to motion between two surfaces.
friction
What are the three kinds of friction seen in mechanical components?
- sliding friction
- rolling friction
- fluid friction
______________ friction exists on engine bearings and cylinder walls when there is metal to metal contact.
sliding
_______________ friction is found in anti-friction bearings.
rolling
True or false:
Sliding friction changes to fluid friction when the surfaces become separated by a film of oil.
true
_____________ is the tendency of an object in motion to stay in motion, or the tendency of an object at rest to stay at rest.
inertia
True or false:
An object’s mass determines the amount of inertia an object has.
true
True or false:
The inertia of a flywheel and crankshaft causes them to continue rotating in between firing strokes.
true
__________________ is the application of a force per unit area.
pressure
__________________ refers to pressure that is below atmospheric pressure.
vacuum
A vacuum gauge measures zero at atmospheric pressure and __________ in. of mercury at absolute zero pressure.
29.92 in. of mercury
________________ is the potential to do work.
energy
________________ energy is the energy possessed by a substance because of its position, condition, or chemical composition.
potential
What is the potential energy of an engine system?
the fuel (gasoline, diesel, etc.)
_________________ energy is the energy of an object has because of its motion.
kinetic
What type of fuel has the most potential energy of all they types of fuels used in an engine.
diesel fuel