Plastics Flashcards

List, identify and know the main types of plastics and their properties. You should be able to give examples of applications where plastics are used.

1
Q

What are plastics?

A
  • A group of materials made up of long chains of molecules.
  • Many of them are known as hydrocarbons because the long-chain molecules consist of hydrogen and carbon atoms in various combinations with other atoms.
  • Some plastics have been created from natural sources.
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2
Q

What is the correct name for plastic materials?

A

Polymers

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3
Q

Why are plastics so popular?

A

They have several advantages over many more traditional materials:

  • lightweight
  • self-coloured
  • electrical insulator
  • thermal insulator
  • ability to be formed into complex shapes
  • good strength to weight ratio
  • good atmospheric and chemical corrosion resistance
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4
Q

What are the main sources of raw materials used in manufacturing plastics?

A
  • Animal and vegetable by-products are used in semi-synthetic polymers eg. cellulose (from plant fibres) is mixed with acetic acid to produce cellulose acetate.
  • Coal, oil and gas, through a process called thermal cracking, are the source for synthetic plastics. This accounts for the majority of modern plastics.
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5
Q

What are the three groups of plastics and their main properties?

A
  • Thermoplastics - These materials can be repeatedly reheated and remoulded.
  • Thermosets - These undergo a chemical change resulting in them becoming permanently rigid. They cannot be reheated and reshaped.
  • Elastomers - Polymers that have good elasticity. They can be distorted under pressure but will return to their original shape when the pressure is removed.
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6
Q

Draw the structure of a Thermoplastic.

A

Thermoplastic

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7
Q

Draw the structure of a Thermosetting plastic.

A

Thermosetting Plastic

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8
Q

Draw the structure of an Elastomer.

A

Elastomer

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9
Q

Additives are a way of improving the properties of plastics. Name five additives.

A
  • Fillers
  • Flame-retardants
  • Anti-static agents
  • Plasticiser
  • Stabilisers
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10
Q

What do fillers do when added to plastics?

A
  • Fillers reduce the bulk of the plastic.
  • Fillers are cheap and therefore reduce the cost of the plastic.
  • Some fillers can increase strength and hardness by removing brittleness.
  • Examples of fillers include saqwdust, crushed quartz and limestone.
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11
Q

What does a flame retardant reduce the risk of, when added to plastic? How does it actually work?

A
  • Flame retardants reduce the risk of combustion and therefore fire.
  • The retardant produces a chemical reaction that slows and stifles combustion.
  • A good example of the use of flame retardants is in foam filled cushions.
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12
Q

Name a product made from synthetic materials that would benefit from anti-static agents being added to it.

A

Carpets made from nylon and polyester.

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13
Q

How does an additive that is a plasticiser improve plastic manufacturing processes?

A
  • Plasticisers improve the flow properties of plastics when being moulded.
  • Plasticisers also reduce the softening temperature.
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14
Q

In what types of plastic products are stabilisers used in and why?

A
  • Products such as window frames, doors and conservatories use stabilisers.
  • Stabilisers reduce the effect of ultraviolet light by making the plastic more resistant to being “broken down” by sunlight.
  • Stabilisers are important for the aesthetic and structural integrity of the product.
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15
Q

What are biodegradeable plastics?

A

Biodegradable plastics are designed to degrade (break down) under biologically and enviromentally rich conditions (such as rain and sun) unlike conventional plastics which clog up landfill sites.

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16
Q

What are the majority of biodegradeable plastics produced from?

A

Renewable raw materials

17
Q

What are renewable materials?

A

Renewable materials are from managed and sustainable sources.

18
Q

Give examples of renewable materials.

A
  • Starch based polymers from wheat, corn and potatoes are used for medicine capsules
  • Polylactides (PLA) are a type of polyester derived from corn starch that is used for clear bottles, bags and gardening containers
19
Q

List as many thermoplastics as you can.

A

Thermoplastics:

  • ABS, Cellulose Acetate, Nylon (Polyamide), Acrylic, Polypropylene (PP), High Impact Polystyrene (HIPS), Polystyrene (PS), Expanded Polystyrene, Low Density Polyethylene (LDPE), High Density Polyethylene (HDPE), Polyvinyl Chloride (PVC), Unplasticised Polyvinyl Chloride (uPVC), Polyethylene Terephthalate (PET), Polycarbonate (PC)
20
Q

List as many thermosetss as you can.

A

Thermosets:

  • Epoxy Resins, Melamine Formaldehyde, Polyester resins, Urea Formaldehyde
21
Q

What are the properties of ABS (Acrylonitrile Butadiene Styrene) and what is it commonly used for?

A

ABS Properties: High impact strength, scratch resistant, lightweight durable

Uses: Kitchen products, mobile phone cases, safety helmets, toys, some car parts

22
Q

What are the properties of Cellulose Acetate and what is it commonly used for?

A

Cellulose Acetate Properties: Tough and rigid, lightweight, transparent, non-flammable

Uses: Photographic film, handles for cutlery, frames for glasses

23
Q

What are the properties of nylon (polyamide) and what is it commonly used for?

A

Nylon properties: Hard, tough, resistant to wear, low friction coefficient

Uses: Bearings, gears,clothing, curtain rail fittings

24
Q

What are the properties of** acrylic** and what is it commonly used for?

A

Acrylic properties: Food-safe, tough, hard, durable, easily machined

Uses: Light units, illuminated signs, lenses for car lights

25
Q

What are the properties of** polypropylene** and what is it commonly used for?

A

Polypropylene properties: Lightweight, food-safe, good impact resistance even at low temperature, good chemical resistance

Uses: Kitchen products, food containers, medical equipment, string and rope

26
Q

What are the properties of** high impact polystyrene **and what is it commonly used for?

A

High Impact Polystyrene properties: Good impact resistance, good strength and stiffness, lightweight

Uses: Toys, refrigerator linings

27
Q

What are the properties of** expanded polystyrene **and what is it commonly used for?

A

Expanded Polystyrene properties: Floats, good sound and heat insulator, lightweight, low strength

Uses: packaging, disposable cups, sound and heat insulation

28
Q

What are the properties of** polystyrene **and what is it commonly used for?

A

Polystyrene properties: Lightweight, rigid, colourless, low impact strength

Uses: packaging, disposable plates, cups and food containers

29
Q

What are the properties of** low density polyethylene **and what is it commonly used for?

A

Low density polyethylene properties: Low density (lightweight), low stiffness, good chemical resistance

Uses: detergent bottles, toys, carrier bags

30
Q

What are the properties of** high density polyethylene **and what is it commonly used for?

A

High density polyethylene properties: High density, good stiffness, good chemical resistance

Uses: crates, bottles, buckets and bowls

31
Q

What are the properties of** polyvinyl chloride (PVC)** and what is it commonly used for?

A

Polyvinyl Chloride properties: Good chemical resistance, good resistance to weathering, rigid, hard, tough, lightweight, can be coloured

Uses: Flexible hose, hose pipes, cable insulation

32
Q

What are the properties of** unplasticised polyvinyl chloride (uPVC)** and what is it commonly used for?

A

Unplasticised Polyvinyl Chloride properties: Good chemical resistance, good resistance to weathering, rigid, hard, tough, lightweight, can be coloured

Uses: pipes, guttering, bottles and window frames

33
Q

What are the properties of** Polyethylene Terephthalate (PET)** and what is it commonly used for?

A

Polyethylene Terephthalate (PET properties: Moderate chemical resistance

Uses: Fibres used in clothing, blow moulded bottles for beer and soft drinks, electrical plugs and sockets, insulation tape

34
Q

What are the properties of** polycarbonate** and what is it commonly used for?

A

Polycarbonate properties: Good chemical resistance, extremely tough

Uses: Used for protective shields, safety glasses, vandal proof covers, hairdryer cases

35
Q

What are the properties of** epoxy resin **and what is it commonly used for?

A

Epoxy resin properties: Good chemical and wear resistance, high strength when reinforced with fibre (eg GRP)

Uses: Surface coating, encapsulation of electronic components, adhesives

36
Q

What are the properties of** polyester resins** and what is it commonly used for?

A

Polyester resins properties: Rigid, brittle, good heat and chemical resistance

Uses: Casting, used in glass re-inforced plastics for boat hulls etc

37
Q

What are the properties of** melamine formaldehyde **and what is it commonly used for?

A

Melamine formaldehyde properties: Rigid, good strength and hardness, scratch resistant, can be coloured

Uses: Tableware, decorative laminate surfaces

38
Q

What are the properties of** urea formaldehyde **and what is it commonly used for?

A

Urea formaldehyde properties: Rigid, hard, good strength, brittle, heat resistant, good electrical insulator

Uses: electrical fittings, adhesives