Non Ferrous Flashcards

1
Q

Why is titanium widely used?

A

Because it is as strong as steel at around 56% of the weight.
Temperature and corrosion resistant.

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2
Q

What happen when titanium is heated to high temperatures?

A

It must be protected from the atmosphere to stop it combining with oxygen.

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3
Q

What methods are used when working titanium?

A

Similar methods to working CRES such as sheared, drawn, or pressed.

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4
Q

What material must cutting tools for titanium be?

A

Good quality steel that’s kept very sharp

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5
Q

Why must a fire extinguisher be kept near any grinding operations on titanium?

A

Because the hot sparks from the grinding wheel can ignite the titanium dust swarf that can build up.

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6
Q

Method for cutting titanium

A
Low speed
High feed
Plenty of cutting fluid
Replace tools at first sign of wear
Don’t linger when cutting
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7
Q

What are somethings to be careful with when cutting titanium?

A

Poor heat conduction- heat is focused on cutting point
Has a strong alloying tendency
Has a low modulus- needs support or more force from cutting tool

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8
Q

What are the main properties of pure aluminium?

A

Oxide layer that is corrosion resistant
Extremely malleable and soft
Lightweight

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9
Q

What are the forms of aluminium alloys?

A

Cast or wrought

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10
Q

Aluminium is how much more conductive that copper of equal weight?

A

Twice as conductive

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11
Q

How much lighter than steel is aluminium?

A

Three time

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12
Q

What is an ALclad sheet of metal?

A

Layered with a layer of pure aluminium and 1% zinc for corrosion protection.

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13
Q

How is cladding identified on a sheet?

A

Ink print

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14
Q

How is aluminium designated?

A

First digit is the major alloying element
The second is the changes made to the element
Last two designate the different alloys in the group

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15
Q

What does an A symbolise in the designation?

A

ALclad

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16
Q

What does the letters at the end of the designation identify?

A

Heat treatment done to the metal, if possible

17
Q

1100 series aluminium?

A

Pure aluminium

Not heat treatable

18
Q

What are the 4 main heat treatable aluminium alloys?

A

2011 (copper)
2017
2024
7075 (zinc)

19
Q

What are the main properties of 2011 (copper) alloys?

A

Excellent hardness, strength, and mechanical properties
Good corrosion resistance
Most free machining of common alloys

20
Q

What are the main properties of 7075 (zinc) alloys?

A

Very high strength to density ratio
Poor corrosion resistance
Non-weldable

21
Q

Where would the method of cooling for annealing aluminium be dictated?

A

SRM

22
Q

What is solution heat treatment?

A

The aluminium is put in either molten sodium, a bath of potassium nitrate, or a hot air furnace for heating. When the copper is taken into the solid solution, it is cooled or quenched for hardening.

23
Q

What are T3, 4, and 6 designating?

A

3- solution heat treated and cold worked
4- solution heat treated and naturally aged
6- solution heat treated and artificially aged

24
Q

Different temper designations

A
F- as fabricated 
O- annealed
H- strain hardened
W- solution heat treated
T- Heat treated to produce stable temps other that F, O, or H
25
Q

What are the three detrimental qualities of magnesium?

A

Difficult to work with- easy to crack
Highly susceptible to corrosion
Highly flammable

26
Q

What are the advantages of magnesium alloys?

A

High strength to weight ratio

Non magnetic

27
Q

What is the most widely used magnesium designation?

A

American Society For Testing Materials

28
Q

What is GLARE?

A

Glass reinforced laminate- thin layers of metal put joined together

29
Q

What is usually used in GLARE on aircraft?

A

Alternating aluminium and prepreg glass fibre layers

30
Q

What is the benefit of GLARE?

A

Can be tailored to the task based on how its layered

31
Q

What are the advantages of GLARE?

A
High strength
Fatigue resistance
Damage tolerant
Impact and blast resistant
Fire resistant
Thermal isolation
32
Q

What are some applications of GLARE?

A

Leading edge
Cargo floors and liners
Blast resistant container