Module 1 materials (metals) Flashcards

1
Q

What are the main categories of engineering materials?

A

Metals, polymers, ceramics, and composites are the main categories of engineering materials.

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2
Q

why is it important for engineers to understand material properties?

A

Understanding material properties helps engineers select the right materials for specific tasks and optimize their performance.

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3
Q

Can you name some common metals used in engineering?

A

Common metals used in engineering include iron, aluminum, titanium, magnesium, copper, and nickel.

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4
Q

What is the crystal lattice in metals, and what are some common structures

A

The crystal lattice is the arrangement of atoms in metals. Common structures include
FCC (face-centered cubic),
BCC (body-centered cubic),
and HCP (hexagonal close-packed).

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5
Q

How do grain boundaries affect material strength?

A

Grain boundaries hinder the movement of dislocations, making materials with smaller grain sizes stronger.

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6
Q

What are alloys, and why are they important in engineering

A

Alloys are combinations of metals with other elements. They’re important because they enhance material properties like strength and corrosion resistance.

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7
Q

What is precipitation hardening, and how does it strengthen materials?

A

Precipitation hardening is a heat treatment method that disperses particles (inoculants) in materials, making them stronger by hindering dislocation movement.

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8
Q

How do iron-carbon alloys change with temperature?

A

Iron-carbon alloys undergo phase changes between ferrite, austenite, and cementite phases at different temperatures.

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9
Q

How do alloying elements affect material strength?

A

Alloying elements distort the crystal lattice and form boundaries between phases, increasing material strength.

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10
Q

Why is stainless steel resistant to corrosion, and what are its common components?

A

Stainless steel is corrosion-resistant due to chromium. Common components include chromium and nickel, with type 304 containing 18% chromium and 8% nickel.

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11
Q

What is the primary difference between low carbon steel and high carbon steel in terms of carbon content?

A

Low carbon steel typically contains up to 0.25% carbon, while high carbon steel contains between 0.6% and 2% carbon.

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12
Q

How does the carbon content of cast iron compare to high carbon steel?

A

Cast iron contains a higher percentage of carbon, ranging from 2% to 4%, whereas high carbon steel contains between 0.6% and 2% carbon.

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13
Q

What does an iron carbon phase diagram show?

A

Shows the different phases of iron with repect to carbon content and temperature

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14
Q

What % of carbon does low carbon steel have, properties and grain sturcture?

A

made of both pearlite and ferrite , easily to work, join and weld

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15
Q

Grain structures of medium and high carbon contnet steels

A
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16
Q

How do the properties of steel change between medium and high carbon content steels

A

high carbon steels can be used in high wear areas such as gear teeth etc.

17
Q

What is a ferrous Metal?

A

Any metal that contains iron

18
Q

What are some examples of ferrous metals?

A

Wrought Iron, Steel, White Cast iron, stainless steel, and grey cast iron.

19
Q

What is the most commonly used ferrous metal?

A

Course steel is the most commonly used ferrous metal.