Metals- Industrial Materials Processing Flashcards

1
Q

When is strain proportional to stress?

A

During elastic deformation

This is Hooke’s law

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2
Q

What does Young’s modulus depend on?

A

The strength of the atomic bonds and crystal structure so is almost unchanged by composition or microstructure (heat treatment)

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3
Q

What happens during elastic deformation?

A

When a small stress is applied to the metal the bonds between the atoms are slightly stretched and the metal deforms a little. When this stress is removed the bonds regain their original length and the metal regains its original shape. The strain is conserved.

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4
Q

What happens during plastic deformation?

A

As the stress is increased beyond the yield stress, the planes of atoms in the crystal can slip over one another. This occurs at and beyond the elastic limit. Because atoms have slipped over each other when the stress is removed the elastic strain is recovered but the plastic strain is permanent

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5
Q

What type of deformation needs to occur during processing of metals?

A

Plastic deformation

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6
Q

Examples of point defects

A

Vacancy, substitutional impurity, vacancy, impurity interstitial, self interstitial

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7
Q

What physical mechanism is responsible for plastic deformation and ductility in metals?

A

The movement of atomic defects

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8
Q

How can vacancies be produced?

A

By solidification or a result of atomic vibrations. Vacant atomic sites cause distortions of planes

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9
Q

For creep, what is the strain a function of?

A

Stress, temperature and time

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10
Q

What type of defects are the basis of alloying?

A

Substitutional atoms (like nickel in copper) or interstitial atoms (like carbon in iron

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11
Q

What type of defect is a dislocation?

A

Linear defect

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12
Q

Where is a slip plane relative to a dislocation?

A

Perpendicular to and at the bottom of the half plane of atoms

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13
Q

What is the active slip system?

A

The one for which shear stress is greatest

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14
Q

What is a slip system made from?

A

A slip plane and slip direction along which slip occurs most easily

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15
Q

Where is the slip plane and direction in a slip system?

A

Slip plane is usually the plane of greatest packing density

Slip direction is usually the closest-packed direction within a plane

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16
Q

Number of possible slip systems for FCC, BCC and HCP metals

A

FCC: 12
BCC: 48
HCP: 12
Not all are always operational

17
Q

What is DBTT?

A

Ductile to brittle transition temperature. Temperature below which a metal is brittle. Generally better if this is lower

18
Q

What is toughness related to?

A

Area under stress-strain curve, crystal structure, temperature and ductility of the metal. Most important property regarding DBTT

19
Q

Graph of energy absorbed on impact vs temperature

A

Starts low, curves up to steep straight line, levels off. DBTT in middle of straight section. This is for charpy test

20
Q

Von Mises criterion

A

For plastic deformation at least 5 independent slip systems must be operational

21
Q

Temperature dependence of slip systems in FCC, BCC and HCP

A

FCC: 5 of 12 slip systems are independent and operate at all temperatures so a FCC metal is ductile at all temperatures.
BCC: the 48 slip systems are highly temperature dependent
HCP: the 12 slip systems are temperature dependent

22
Q

Which unit cells have a DBTT?

A

FCC don’t have DBTT

BCC and HCP do

23
Q

How to determine DBTT?

A

It is not an exact temperature and there are many ways of estimating it. Can also look at fracture surface of charpy specimen to estimate DBTT of FATT (fracture appearance transition temperature)

24
Q

What is the critical resolved shear stress CRSS?

A

Plastic deformation occurs when the resolved shear stress on the most favourably oriented slip systems reaches a critical value (the CRSS).
τR=σCosφCosλ
φ is angle from applied force to the normal of the slip plane
λ is angle from applied force to the slip direction

25
Q

What does the amount of obstacles to dislocation movement mean?

A

Few obstacles=ductility (or toughness)

Many obstacles=strength

26
Q

Examples of obstacles to dislocation motion

A

Other dislocations, grain boundaries, precipitates, cracks

27
Q

What assists motion of dislocations?

A

Elevated temperatures, availability of slip systems