Metals and alloys Flashcards

1
Q

Two groups of metals

A

Ferrous
Non-ferrous

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2
Q

Define ferrous metal

A

Metals that contain iron

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3
Q

Define non-ferrous metal

A

Metals that do not contain iron

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4
Q

What is the primary source of all metals

A

Ore

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5
Q

Define alloy

A

A material produced by combining two or more elements together to produce a new materials with refined properties

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6
Q

Name 4 pure metals

A

Copper
Gold
SIlver
Iron

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7
Q

Name 3 ways of stopping mild steel rusting

A

Paint it
Coat it in zinc (Galvanizing)
Plate it in silver

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8
Q

What tyw metallic elements make steel

A

Iron
Carbon

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9
Q

State 3 properties of copper

A

Ductile
Relatively malleable
Good conductor of heat and electricity

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10
Q

What metal is an alloy of copper and tin

A

Bronze

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11
Q

What metal is an alloy of copper and zinc

A

Brass

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12
Q

What is Corten steel

A

A metal which forms a rust.
It maintains a stable rust to stay corrosion resistant

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13
Q

Name 3 ways of joining metal using heat

A

Welding
Soldering
Brasing

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14
Q

What properties do most ferrous metals have

A

Most ferrous metals are magnetic

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15
Q

What does the carbon inside the ferrous metal provide

A

The carbon content means that most ferrous metals are prone to corrosion in the form of rust when exposed to moisture of oxygen

Properties such as hardness and malleability are directly related to their carbon content
The more carbon found in the metal, the harder and less malleable the metal becomes

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16
Q

Types of ferrous metals

A

Cast iron
Low carbon steel (mild steel)
High carbon steel (tool steel)

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17
Q

State the composition of cast iron

A

Iron and 3.5% carbon

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18
Q

State the properties of cast iron

A

Hard surface but has a brittle soft core
Strong compressive strength
Cheap

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19
Q

Common uses of cast iron

A

Vices
Car break discs
Cylinder blocks
Manhole covers

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20
Q

Composition of mild steel

A

Iron and 0.15 -0.35% carbon

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21
Q

Properties of mild steel

A

Good tensile strength
Tough
Malleable
Poor resistance to corrosion

22
Q

Common uses

A

Car bodies
Nuts
Bolts
Screws
RSJ’s and girders

23
Q

Composition of tool steel

A

Iron and 0.70 - 1.4% carbon

24
Q

Properties of tool steel

A

Hard but also brittle
Less tough, malleable or ductile than medium carbon steel

25
Common uses of tool steel
Screwdrivers Chisels Taps Dies
26
Most non-ferrous metals are____ What does this mean
Most non ferrous metals are non-magnetic which means that they can be use in electronic devices and wiring
27
Properties of non-ferrous metals
The absence of iron makes non-ferrous metals desirable for their malleable properties and for their resistance to corrosion
28
Examples of non-ferrous metals
Aluminium Copper Zinc Tin
29
Composition of aluminium
Pure metal (often alloyed with copper and manganese depending on application)
30
Properties of aluminium
Lightweight, soft, ductile, malleable Good conductor of heat and electricity Corrosion resistant
31
Uses of aluminium
Aircraft bodies High-end car chassis Cans Cooking pans
32
Composition of copper
Pure metal
33
Properties of copper
Extremely ductile and malleable An excellend conductor of heat and electricity Easily soldered and corrosion resistant
34
Common uses of copper
Plumbing fittings Hot water tanks Electric wire
35
Composition of zinc
pure metal
36
Properties of zinc
Weak in its pure state High level of corrosion resitance Low melting point Easily worked
37
Uses of zinc
As a glavinised coating in crash barriers, corrugated roofing, intricate cast productss
38
Composition of tin
Pure metal
39
Properties of tin
Soft ductile malleable Low melting point Excellent corrosion resistance
40
Uses of tin
Coatings on food and drinks cans, solders
41
State examples of alloys
Brass Stainless steel - ferrous alloy Duralumin
42
Composition of brass
Alloy of copper (65%) and zinc (35%(
43
Properties of brass
Strong ductile Casts well Corrosion resistant Conductor of heat and electricity
44
Uses of brass
Castings Forgings Taps Wood screws
45
Composition of stainless steel
Alloy of steel including chromium (18%) and nickel (8%)
46
Properties of stainless steel
Hard and tough Excellent resistance to corrosion
47
Uses of stainless steel
Sinks Cutlery Surgical equipment
48
Composition of duralumin
Alloy of aluminium (90%) Copper (4%) Magnesium (1%) Manganese (0.5-1%)
49
Properties of duralumin
Soft strong malleable Excellent corrosion resistance Lighweight
50
Uses of duralumin
Aircraft structure and fixings Suspension applications Fuel tanks