metals Flashcards

1
Q

Which metals are classes and base metals because they are corroded by air

A

Ag, Au Hg

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2
Q

how do you convert sulfides to oxides

A

roast the ore in air. SO2 is produced

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3
Q

what problem doesn roasting cause

A

air pollution as sulphur dioxide is produced

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4
Q

why cant carbon be used to reduce sulfide ores

A

CS doesnt exist and CS2 isnt exothermic enough

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5
Q

what is smelting

A

production of a metal from its ore by chemical reduction

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6
Q

what reducing agent is used in smelting

A

usually C or CO

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7
Q

describe the conditions needed to smelt copper

A

1084 degrees in a pottery kiln

Malachite + Charcoal + Fe oxide reflux to remove silica

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8
Q

what is bronze made out of and what other copper alloys are there

A

Bronze is lead and copper - but these are soft metals

copper and arsenic and tin alloys

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9
Q

what is brass made out of

A

copper and zinc

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10
Q

how is brass made

A

heating copper and the zinc ore, the ore is reduced and zinc reacts with copper.

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11
Q

Why cant zinc be smelted

A

cannot be reduced with C until a temp over 1000 degrees is used but zinc will be vapourised at this temp and is readily oxidised.

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12
Q

decribe the process of Fe smelting

A

Charcoal and Fe ore. This is done at temps below the mp of iron. Molten slag runs out and CO reduces the ore to solid iron

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13
Q

How can iron be made more malleable

A

Heating in air to 800 -900 degrees or by pudding ie stirring molten cast iron to remove some of the C.

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14
Q

In a blast furnance what do C and CO2 combine to give

A

CO which is the reducing agent.

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15
Q

If a line for a particular oxide intersects with one of the oxdiation of carbon, what does this show

A

At or above this temperature the metal oxide can be reduced by C

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16
Q

when do metals burn

A

if gibbs is large and negative then this is thermodynamically favourable

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17
Q

what is role of CaCO3 in the blast furnance

A

CaCO3 —> CaO + CO2

CaO + SiO2 —> CaSiO3

reacts with silicia to form a silica slag

18
Q

what is wrought iron

A

Pure iron with a little C

19
Q

what is pig iron

A

raw iron straight from the blast furnance

20
Q

What is Cast iron

A

contains C and Si, made by melting pig iron

21
Q

What is steel

A

alloy of iron and C

22
Q

how do you make steel

A

Add C to pure iron. Heat with charcoal for a week

23
Q

what is crucible steel

A

wrought iron is heated with charcoal at 1550 degress for up to 3-4 days

24
Q

what is the bessemer proccess

A

air is blown on molten pig iron reducing the C content for about half an hour. Fe oxidised to and reacts with impurites to give a slag. C —> CO

25
Q

what are the basic and acidic condtions in the bessemer process

A

Acidic - converter lined with silicia clay bricks.

Basic - MgO or dolomite lined and lime added to remove phosphate

26
Q

what is the basic oxygen process and explain the advantages over this than the bessemer process

A

oxygen blown into 280 tonnes of molten iron. This is better at removing impurities and is more controlable

27
Q

How is stainless steel made

A

contains Cr and Ni. Cr forms a passivating invisible layer fo CrO2 on the surface.

28
Q

what is sodium and how is it stored

A

Soft metal and in oil

29
Q

How is Na produced

A

electrolysis of NaCl or Mixing it witl CaCl2

Na and Na-Ca alloy at cathode and Chlorine at anode.

30
Q

why cant K be made in a downs cell via electroylsis

A

K is too soluable in KCl

Vapourises at temperature of reaction

31
Q

How is K obtained

A

Reduce with NaCl and distill K off

32
Q

How is copper electrofined

A

At anode there are slabs of unpure Cu and at cathodes are thin sheets of Cu. Electrolyte is CuSO3. At anode Cu2+ produced and at cathode Cu ions reduced to pure Cu

33
Q

How is Ni purified

A

Sulfide ore is roasted and reduced with C

34
Q

How is pure Ni obtained

A

Crude metal is cast into anodes and NiCl2 and NiSO4 are the electrolyte. Impure Ni dissolves at anode and reappears pure at Cathode.

35
Q

What is the Mond Nickel process and what problem is there with this process

A

Ni(CO)4 is a volatile liquid and can be purified by distillation. The compound thermally decomposes to Ni and CO. The nickel complex is extremely toxic.

36
Q

How can a purified CO be obtained from Fe(CO)5

A

Distilliation and then this thermally decomposes to Fe and purified CO. This is extremely toxic

37
Q

what process is rusting

A

electrochemical and requires Fe, water and oxygen

38
Q

outline the simple process of rusting

A

Oxidation of Fe to Fe2+ and then oxidation of Fe2+ to Fe3+which ppt out as a hydrate

39
Q

How can rusting be stopped

A

By preveting water from getting on surface eg by coating or oiling the surface.
cover it with a metal that will form a passivating layer eg zinc or tin plating.
Use a sacrificial anode of second metal in electrochemical contact with iron eg Zn or Mg

40
Q
A