MECHENG236 Hydraulics/Pneumatics Flashcards

1
Q

What are fluid power systems?

A

Use a working fluid to transmit power and motion, no solid linkage

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2
Q

How is power transmitted in a fluid power system?

A

Conservation of mass, pascal’s law

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3
Q

Hydraulic inputs (Power sources)

A

Pumps, accumulators

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4
Q

Hydraulic outputs

A

Actuators: Linear, rotary

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5
Q

Hydraulic middle (control)

A

Valves: Rate, pressure, direction

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6
Q

Fluid power system advantages

A

Advantages
* Fluid easy to transport
* Components mechanically
simple
* Distribute pressure source
from actuator
* Low explosion risk*
* Variable Speed
* Pneumatics – air is
everywhere

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7
Q

Fluid power system disadvantages

A

Disadvantages
* Contamination
* Risk of leaks
* Gases are compressible
* Restricted forces
* Can be loud

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8
Q

Hydraulic advantages

A

Little energy
absorption by fluid
* Higher forces

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9
Q

Hydraulic disadvantages

A
  • Oil may be
    flammable
  • Heavy
    components due to
    pressure
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10
Q

Pneumatic advantages

A
  • Fewer shock loads
  • Lighter weight
  • Air easily available
  • Reliable
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11
Q

Pneumatic disadvantages

A
  • Lower loads
  • Energy stored in
    fluid may be rapidly
    released if leak
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12
Q

Are hydraulic and/or pneumatics compressible

A

Gas working fluid is compressible

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13
Q

Working fluid of hydraulics/pneumatics

A

Hydraulics: Liquid (water, oils)
Pneumatics: Gas (air)

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14
Q

Role of pumps

A

Add pressure to the flow, convert work to pressure

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15
Q

2 types of pumps

A

Positive displacement (PDP)
Dynamic

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16
Q

PDP pumps

A

Forced volume change
Pulsating, irregular flow
Very high pressures

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17
Q

Dynamic pumps

A

Momentum added
Smooth, fast flows
Lower pressures

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18
Q

Three types of positive displacement pumps

A

Gear
Vane
Piston

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19
Q

Gear pumps teeth relationship

A
  • Fewer, bigger teeth = stronger,
    but more
    pulsating
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20
Q

Gear pumps adv/disadv

A

Advantages
* Low complexity, cost
* Compact
* Can handle high-viscosity fluids
Disadvantages
* Pressure and flow rate cannot be changed independently
* Abrasives wear teeth
* Sealing and losses

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21
Q

Vane pump adv/disadv

A

Advantages
* High pressures for low-viscosity fluids
* Good intake suction
Disadvantages
* Complex
* Pressure and flow rate cannot
be changed independently
* Not suitable for high viscosity
fluids

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22
Q

Types of piston pumps

A

Single Piston
Multi-piston
Swash Plate

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23
Q

Swash Plate adv/disadv

A

Advantages
* Large pressure range
* Pressure and flow rate can be independently controlled
* Wide viscosity range
Disadvantages
* Complex
* Tight tolerances
* Bulky

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24
Q

Accumulators

A

Store pressure, an energy reserve

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25
Uses of accumulators
Emergency pressure supply Smoothing peak loads
26
Types of actuators
Motor (continuous rotational motion) Rotary and Semi-rotary (limited rotational motion) Linear (hydraulic cylinder)
27
Rotary actuators compared to motors
Simpler Cannot over-extend
28
Common rotary actuator
Vane-type
29
Semi-rotary actuators
Produce limited rotational motion from internal linear motion
30
Benefit of semi-rotary actuators over rotary actuators
Easier to stop and hold
31
Motor actuator adv/disadv
Adv: Large angle range, can use as pump (some) Disadv: More complicated, expensive
32
Rotary actuator adv/disadv
Adv: Simpler, cannot over-extend Disadv: Best for end- to-end or oscillatory applications
33
Semi-rotary adv/disadv
Adv: Simpler, cannot over-extend, “stop-and- hold” Disadv: More complicated than rotary
34
Linear actuators retraction types
Single-acting: Hydraulic pressure acts on one side only Double-acting: Hydraulic pressure acts on both sides of the piston
35
Double-ended linear actuators
Piston rod out both ends of casing -equal surface area for extension and retraction
36
Cushioned linear actuators
Flow restricted on piston head Increases back pressure near end of stroke Reduces flow rate, slows piston Prevents abrupt end to motion, less damage risk
37
What do pressure converters do? (also known as pressure intensifiers or pressure de-intensifiers)
Provide pressure change between input and output - change proportional to area
38
Pressure converter use cases
Meeting high pressure when low pressure available Can use dissimilar fluids Limited by length of stroke Increase pressure - reduce flow volume
39
What do control valves enable and control
More complicated, safer circuits Control: Pressure, flow, direction
40
Purpose of pressure control
Enable excess pressure to be bled Provide different pressures to different components
41
How are pressure control valves controlled
Springs Pilot Pressure
42
Types of pressure relief valves
Single-stage relief valves (also known as direct acting or check valves) -Max pressure set by spring compression Variant - pilot (sample) pressure line pushes spool. Spring does not resist bulk flow (can be weaker, cheaper) Multi-stage
43
Direct vs two stage valves
Direct: Simple, compact, low cost. Suffer hysteresis, losses: If weak spring starts to open at low pressures = hysteresis, losses. If strong spring: starts to open nearer target pressure, does not open far enough (hazard) Two stage valves: Combine two valves, one sampling pilot, one on main line. More complex but less hysteresis. Important for narrow-band pressure response on sensitive components.
44
Pressure reducing valve
Reduce pressure to a set value
45
Differential pressure regulator
Reduce pressure by a set value
46
Proportioning pressure regulator
Reduce pressure by a fixed ratio
47
Pressure reducing valve operation
Maintains constant output pressure. Pilot on outflow. If pilot pressure exceeds spring-set target, spool shifts, blocking flow.
48
Differential pressure regulators operation
Maintain constant pressure difference. Pilot pressure on inflow and outflow. Use a spring to ensure constant pressure difference
49
Proportioning pressure regulator operation
Maintain constant pressure ratio Pilot pressure on inflow and outflow Uses area ratio on pilot pressures
50
How is flow controlled?
Ideally would vary flow rate at pump. If cannot, or have branches, need flow control valve. Introduce flow restriction, slow flow. Combine with non-return valve, reduce flow only one way, free the other.
51
Types of direction control valves
Flow dividers - split flow into two or more parts, flow constrictors control proportions Non-return (check) valves - prevent flow in one direction
52
Where are non-return valves often located?
Downstream of pumps (along with relief valves)
53
Counterbalance valves
Combines non-return valves and pressure control valve -free flow in one direction, set back pressure the other
54
Multi-way directional control valve label meanings
4/2 4 connections (ports) 2 positions (ways)
55
Categories for controlling control valves
-Mechanical -Pneumatic -Hydraulic -Electrical
56
Shape of filters and purpose
Cylindrical, maximise filter area, minimise pressure drop Replace regularly Debris enters through open vents, can damage components, clog pipes
57
Places to put filters
- Before reservoirs - Before pump - Before vent
58
Additional control components
- Provide human monitoring (gauges) - Provide human control (switches)
59
Miscellaneous components
Pipes (rigid) Hoses (flexible) Fittings (binds hoses and pipes together) Connectors (adapters, connect pipes and fittings to specific components)
60