Maths and Stats Flashcards
What is Statistical Process Control?
Monitoring of a process to identify process control (capability and performance)
Can be control charts or continuous monitoring.
What is the standard for sampling by attributes
ISO 2859
How is ISO 2859 applied?
1) Decide your acceptance criteria
2) Choose inspection plan (normal level II)
3) Sample as per table
4) Inspect the sample
5) Make a decision
6) Apply switching rules for next time?
What are the switching rules?
- Switching to Tightened Inspection:
If 2 out of 5 consecutive batches are rejected during normal inspection, switch to tightened inspection - Switching to Normal Inspection:
If 5 consecutive batches are accepted during tightened inspection, switch back to normal inspection. - Switching to Reduced Inspection:
If the process is under control and 10 consecutive batches are accepted during normal inspection, and the total number of nonconforming items does not exceed a specified limit, switch to reduced inspection. - Discontinuation of Inspection:
If 5 consecutive batches are rejected during tightened inspection, discontinue inspection until the issue is resolved
What is the standard for sampling by variables?
ISO 3951
What is the difference between sampling by attributes and sampling by variables?
Attributes = inspecting for something that is either yes / no
Variables = inspecting for something continuous (eg diameter). Got a mean and sd.
How is ISO 3951 applied?
The same as ISO 2859 only the mean and SD are the acceptance criteria from the standard. Also have switching rules.
What are AQLs
How are AQL’s different to LQLs?
AQL is the producer risk – the risk that a good batch is rejected
LQL is consumer risk – the risk that bad batch has been classified as good.
LQL is statistically representative of the batch
What is the difference between common cause and special cause variation
Common cause variation = natural noise of process
Special cause variation = variation in process from something that’s not normally there.
What is CUSUM and where is it useful?
CUSUM plots difference from target value. If there’s a change in direction then something odd has happened (special cause variation)
What stats are useful?
Shewhart, cusum, mean, variance, TOST, T-Test, histogram, sd,
Where is maths knowledge useful to a QP?
- Statistical Process Control (SPC): QPs use statistical methods to monitor and control manufacturing processes. Understanding SPC helps in identifying trends, variations, and potential issues in the production process.
- Quality Assurance (QA): Mathematics is essential in QA for designing and interpreting sampling plans, calculating Acceptable Quality Limits (AQLs), and ensuring that products meet specified quality standards.
- Data Analysis: QPs often analyze data from various sources, such as stability studies, validation processes, and routine quality checks. Mathematical skills are crucial for interpreting this data accurately and making informed decisions.
- Risk Assessment: Mathematics helps in quantifying risks and determining the probability of different outcomes. This is vital for assessing the potential impact of deviations and making decisions about product release.
- Validation and Calibration: Mathematical knowledge is used in the validation of processes, equipment, and analytical methods. It ensures that these elements perform consistently and accurately.
- Problem-Solving: Strong mathematical skills enhance a QP’s ability to solve complex problems, optimize processes, and improve overall efficiency.
What are the discrete distributions (i.e. those used for discrete data?)
Binomial and Poisson
What’s the difference between binomial and poisson distributions?
You would use a binomial distribution instead of a Poisson distribution when:
* The number of trials is fixed and known in advance.
* The probability of success is constant across all trials.
* The range of values is finite.
For example, if you wanted to model the number of heads obtained from flipping a coin 10 times, you would use a binomial distribution because the number of trials is fixed at 10 and the probability of success (getting heads) is constant at 0.5. On the other hand, if you wanted to model the number of cars passing through a toll booth in an hour, you would use a Poisson distribution because the number of trials (i.e., the number of hours) is not fixed and the probability of success (i.e., the number of cars passing through) is infinite.