Materials and processes for final prototypes Flashcards

1
Q

What is a final prototype

A

A pre production version of an intended product

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2
Q

What is wasting and subtraction

A

Removal of metrial to get a desired shape

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3
Q

Talk about drilling

A

Method of -
Removal
Subtraction

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4
Q

Talk about the different twist drills

A

Used on polymers, metals and timber

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5
Q

Talk about spur points

A

Used for drilling wood and leaving clean sided holes

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6
Q

Talk about flat wood bits

A

Only for power drill, the centre finds the point and the sides cut away the materials either size

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7
Q

Talk about holes saw drill bit

A

Interchangeable toothed cutting rings
Used to cut holes in thin sheet metals and wood and polymers

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8
Q

Talk about forstner bit

A

Used to make holes with aflat bottom

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9
Q

Talk about wood auger bits

A

Used for drilling deep holes into timber

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10
Q

Talk about tenon saws

A

A back saw used for general wood cuttings

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11
Q

Talk about dovetail saws

A

A back saw, which is a smaller version of a tenon, used for more detail

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12
Q

Talk about coping saw

A

A fram saw for cutting curves in woods

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13
Q

Talk about hacksaws and junior hacks saw

A

A fram saw used for cutting metal or tubes

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14
Q

Talk about piercing saws

A

A frame saw with a fine blade used for delicate work with metals

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15
Q

Talk about cross cut saws

A

A hand saw used for large sections of woods when cutting across grains

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16
Q

Talk about panel saws

A

Hand saws used for cutting large sheets

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17
Q

Talk about rip saws

A

Hand saws used for cutting or ripping the grain of large sections of woods

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18
Q

Talk about turning

A

Done in two ways , where a piece is either set up on a face plate or between two centres

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19
Q

Talk about milling

A

The removal of material using multi tooth cutting devices

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20
Q

How can shaping of materials be done

A

With tools such as files rasps and surforms

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21
Q

What is abradings

A

Wearing material away by rubbing it with another surface

22
Q

Talk about riveting

A

Joinign fo flat metal ships, wjere rivet is hammered and sheet is joined

23
Q

What is souldering

A

The joining of metal compoenets by metling and flowing metal filler

24
Q

What is brazing

A

Similar to souldering , but at higher temperatures

25
Talk about welding
Unlike souldering and brazing it does not use a filler metal, yet the base metal to joing to things together
26
Talk about adhesion
Where componenets are bonded using adhesives
27
Give some commonly used adhesives
PVA Metal adhesives Polyurethane Resin Epoxy resins Silicolnes Solvents
28
What are some polymer moulding methods
Thermo forming Line bending Vaccum forming Press forming
29
What is lost wax casting
High detailed mould Mould dipped in slurry Material inside sets Leaving a die
30
What is resin casting
Where a mould is filled with a liquid resin then left to harden, the resin would me mixed with a curing agent
31
What is low temperature casting
Where low melting temp metal, is heated and placed into a mould
32
temporary joiningmethods
self tappign screws machien screws nuts and bolts
33
what are machien screws
a type of bolt where there si thrread n the entire length of the shaft
34
what are kd fittings
knock down fittings, which allwo products to eb assembled and disasmbeld many tiems withotu weakjign the joint
35
what are dfiferent types of adhesisves
pva - for wood contact adhesives - large areas solvent cemenet - polymers epoxy resin
36
what does solvent cement do
softens the surface of teh polymers to be joined
37
knock down fitting examples
corener blocks camp lock fittings barrel and svrew cabinet hinges
38
whta is gravity die casting
using lower meltin point metal,and lettign gravity elp them flow through th mould
39
when is gravity die castign used
for thicker mould sectiosn and batch productions, alloys and door knobs etc
40
what is prrssure die casting
standard die castign
41
what is a fixture
soemthign that hodls osemthign in a set place
42
what is lean manufcaturing
a process whcih aims to recdce waste and contually improev to add valeu for consuemrs
43
strategries of lean rpodctuon
recution os exess stock the use of sigma siz philosphy of cotnuous improbemnt relationships with consumers multi skilled workrs
44
types of waste targeted in lean manuacturing
transport inventory moving parts waiting times for equipment removal of uneccssar comeptonents over production defects
45
what is ddm
direct digital manufacturing, fiels sent directly to printers and shit from cad
46
what is cim
computure intergated manfacture
47
difference bwteen qa and qc
qa is planning for quality and qc is specific measures and control during manfuacture
48
when are pop rivets used
when udner side fo metal is inaccesibly
49
types of fasters used for metals
self tappign screws machien screws - whoel shaft si threaded nuts and bolts
50
types of adhesives
PVA - wood to other contact adhesives - same or diff materiasl solvent cement - softens polymers and allows them to join
51
what are knock down fittings
parts that allow products to be assembled and dissamebled withotu dameg to joints
52
types of knock down fittings
corner blocks cam lock fittings barrel and screw cabinet hinges