Machines; Special Control Circuits Flashcards

1
Q

What is the purpose of timers?

A

Automatically turn electrical equipment on or off and conserve energy

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2
Q

What are the 3 basic types of timing devices?

A

1) spring-wound interval timers
2) mechanical and electronic time switches
3) timing relays

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3
Q

True or false; spring-wound interval timers provide a timed off interval

A

False, timed on. Ie. When dial is released a spring drives a clock mechanism which holds contacts closed for the set time

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4
Q

Parking receptacle circuits are an example of what kind of timed device?

A

Mechanical timer

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5
Q

Bathtub spa motors are an example of what type of timing device?

A

Spring-wound interval timer

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6
Q

Which type of timing device uses a small electrically driven clockwork motor to control adjustable trip mechanisms?

A

Mechanical timers

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7
Q

What type of timing device do we commonly see in motor control applications? Why?

A

Timing relays. Because they are precise and versatile.

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8
Q

What are 3 methods of controlling timed operation on timing relays? Which of these methods is the most popular? Why?

A

Pneumatically (by air),
Electronically,
Or by a fluid-filled dashpot.

Electronically. Because electronic timing relays are smaller, more accurate, versatile, and cost-effective.

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9
Q

What kind of timing device can control devices over 24-hour or 7-day timing cycles.

A

Mechanical timers

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10
Q

What are the two basic types of contact actions for timing relays?

A

Time delay on energization (TDOE) and time delay on deenergization (TDOD)

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11
Q

What is a “delay on operate” contact action?

A

Delay on energization

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12
Q

What is a delay on release contact action?

A

Time delay on de-energization

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13
Q

Which type of contact action changes the normal condition of the relay contacts once the set time has elapsed?

A

Tdoe

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14
Q

What type of contact action Returns the contacts to their normal position once the set time has elapsed?

A

TD OD

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15
Q

What type of contact action would be used to allow a conveyor to empty Itself by running for a set time after the loading equipment has stopped?

A

TD OD

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16
Q

What type of contact action would be used for switching in windings during the starting of a part winding start motor?

A

TD OE

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17
Q

On a multi-function electronic timing relay what do the first four dip switches control?

A

The function of the relay

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18
Q

On a multi-function electronic timing relay what to do the last 3 dip switches control?

A

They determine the range of the timer

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19
Q

On a multi-function electronic timing relay what does the dial set?

A

The time delay within they selected timing range

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20
Q

What are three additional functions that may be included with dip switch programmable multifunction timing relays?

A

Interval timing
one shot timing and
repeat cycle timing

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21
Q

What is it called when:

  • timed contacts change condition immediately -stay changed for a specified time
  • return to their normal condition, even if the relay remains energized.
A

Interval timing

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22
Q

Give an example of the application of interval timing

A

Controlling an exhaust fan to purge a combustion chamber.

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23
Q

What kind of timing requires power to be applied to the relay and a start terminal on the relay

A

One shot timing

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24
Q

What type of timing function begins each time the start terminal receives a signal?

A

One shot timing

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25
Q

What kind of timing function provides a regular on and off cycle for the timed contacts?

A

Repeat cycle timing

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26
Q

What kind of Transformer connection would allow a motor to start with reduced starting current?

A

Wye connection

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27
Q

When a multi-function timing relay that is set for Interval timing has timed out what would be the condition of:

  • a NO timed contact?
  • a NC timed contact?
A
  • open

- closed

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28
Q

When a TDOD timing relay has first energized what would be the condition of:

1) a NO timed contact
2) a NC timed contact
3) a NC, IC contact

A

1) closed
2) open
3) open

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29
Q

When a TDOE timing relay is first energized, what would be the condition of:

1) a NO timed contact
2) a NC timed contact
3) a NC, IC contact

A

1) open
2) closed
3) open

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30
Q

When a TDOE timing relay has timed out what would be the condition of:

1) a NO timed contact
2) a NC timed contact
3) a NO, IC contact

A

1) closed
2) open
3) closed

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31
Q

When a TDOD timing relay has just been deenergized, what would be the condition of:

1) a NO timed contact
2) a NC timed contact
3) a NO, IC contact

A

1) closed
2) open
3) open

32
Q

For TDOE timing functions, when do associated contacts change state? Excluding IC contacts

A

After time delay

33
Q

For TDOD timing functions, when do associated contacts change to their non-normal state?

A

Right away, when coil gets power.

34
Q

For TDOD timing functions, when do associated contacts return to their normal state?

A

After time delay

35
Q

When do IC contacts change condition?

A

On coil energization

36
Q

When do IC contacts go back to normal condition?

A

When coil is deenergized

37
Q

What is motor braking for?

A

Sometimes electric motors must come to a Full Stop quickly when the stop button is pressed and they must not be allowed to turn unless they are energized

38
Q

How does a mechanical friction brake work?

A

Solenoid releases break when motor is energized. Spring engages break when motor is deenergized

39
Q

How is the solenoid coil connected with regards to the power leads on a motor with mechanical friction breaking?

A

Solenoid coil of the brake release is connected in parallel with the motor power leads

40
Q

When is a solenoid coil energized for a motor with mechanical friction breaking?

A

When the motor is energized. (Releases break when energized)

41
Q

How does dynamic braking work?

A
  • Mechanical energy continues to turn the armature after supply has been disconnected
  • emf generated by the armature
  • braking resistor that is placed across the armature operates on this generated emf
  • current produced develops lorentz force opposing rotation of the armature.
42
Q

How is the amount of braking controlled in dc dynamic braking?

A

Value of the braking resistor, which changes the armature current

43
Q

What is another name for dynamic braking of alternating current Motors

A

DC injection braking

44
Q

What is dc injection breaking used for?

A

Dynamic breaking of ac motors

45
Q

How is the amount of braking force controlled in DC injection braking applications?

A

Amount of direct current supplied to the stator

46
Q

What is the braking force proportional to for DC injection braking?

A

Strength of the stator and rotor magnetic fields

47
Q

What is the main opposing/limiting force against current for dc injection braking?

A

Resistance of the stator winding

48
Q

A dynamic electric brake for ac motors stops the motor by applying (ac/dc) voltage to the (solenoid/rotor/stator)

A

DC, stator

49
Q

What is a method of braking used in induction motors?

A

Plugging

50
Q

When is plugging used?

A

Applications requiring immediate stopping

51
Q

How does plugging work?

A

Interchange supply of 2 stator-phase windings to REVERSE PHASE SUPPLY and PRODUCE TORQUE IN THE OPPOSITE DIRECTION.

52
Q

Disadvantage to using plugging to stop a motor?

A

Generated heat from kinetic energy and coupled load. Rotor bars overheat.

53
Q

What is anti-plugging?

A

Motor control method to prevent opposite contactor from being energized until motor has slowed or stopped.

54
Q

Is an anti-plugging switch normally open or normally closed?

A

Normally closed

55
Q

What is the function of a control transformer for motor control applications?

A

1) lower line voltage to safer level

2) electrically isolates control cct from power cct.

56
Q

What are typical voltage ratings of control components?

A

240v, 208v, 120V and 24V ac

57
Q

What are typical nominal line voltages for motors? (How do these compare to control voltages)

A

208
240
480
600

(Much higher)

58
Q

According to the CEC a control circuit carries the electric signals directing the performance of a control device at the same power the device operates on.

A

False. Control circuit does NOT carry the power that the device controls.

59
Q

What are pilot devices?

A

Controlling devices

  • pushbuttons
  • limit switches
  • selector switches
  • proximity switches
60
Q

What kind of loads exist in a control circuit?

A

Relays
Solenoids
Contractor coils
Pilot lights

61
Q

What do the transformer voltage ratings need to match? Primary and secondary.

A
  • Primary needs to be rated for voltage that feeds it.

- Secondary needs to match voltage rating of control circuit components.

62
Q

What else needs to be installed if control components are rated in DC? Where is it installed?

A

Rectifier. Secondary side

63
Q

What is the capacity of a control transformer rated in?

A

VA

64
Q

What is the range of control transformers available? With regards to capacity

A

25VA- 5000VA

65
Q

What goes into calculating the required capacity of a control transformer?

A

Total steady-state (sealed) VA
And
Total inrush VA

66
Q

What happens to a transformer when it is exposed to high inrush currents?

A

Voltage drop (V = I x R; with high inrush current and impedance comes high v-drop) that lowers output voltage.

67
Q

The CEC requires control transformers to be grounded as a system except…

A

Except for systems that use less than 1000VA.

68
Q

Can a control transformer be grounded to the metal enclosure of the power supply or bonding conductor within the enclosure?

A

Only if it is used in a system operating at less than 1000VA

69
Q

What terminal is usually grounded when the secondary voltage of a control transformer is 120V?

A

X2

70
Q

What class of circuit can be used for remote control circuits? Rule?

A

Class 1. 16-100

71
Q

What size overcurent protection is required for the following wire sizes:
18awg
16awg

A

18 awg= 5A

16awg= 10A

72
Q

What device is recommended to avoid unnecessary interruptions of current to a control transformer?

A

Time delay fuses

73
Q

When may a control transformer NOT need secondary fusing?

A

If the primary fusing is not greater than 125% of the secondary current

74
Q

If there IS secondary fusing and it does not exceed 125% of the secondary current, how large can the primary fuses be?

A

Up to 300% of the primary current of the transformer.

75
Q

Name 3 styles of control transformers

A

Outdoor enclosed
Indoor open
Indoor enclosed

76
Q

Why is dynamic braking for ac motors called DC injection braking?

A

Because DC is supplied to the stator winding of the ac motor