Level 4 D1 Chap 15 - Finishing and Packaging Flashcards

1
Q

What steps are involved in finishing a wine ahead of packaging?

A

All optional/ as required
8 weeks ahead or more: blend, analyse and adjust alcohol, acidity and tannins
4-6 weeks: Check protein and tartrate stability for further fining
1-2 weeks: Add any sweetening
2-3 days: Test filterability of wine
0-1 days: adjust SO2 and oxygen
During bottling: quality sample for SO2 and O2

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2
Q

What techniques clarify wine?

A

Sedimentation - premium/super-premium
Centrifugation - high-volume wineries
Fining - sounds very tricky; test then fine; then must still filter!
Filtration - most common way of clarifying wine

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3
Q

How is sedimentation carried out?

A

Leave the wine to settle and rack off.

It is a slow process suitable for premium/ super premium wines.

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4
Q

How is centrifugation carried out?

A

Spin the wine at high speed in a centrifuge.

The capital investment is high, so it is normally used in high-volume wineries

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5
Q

What types of fining agent are there?

A

Ones that remove:
- unstable protein: e.g. Bentonite (mostly white wines)

  • phenolics with undesirable colour & bitterness: e.g.: egg albumin;
    gelatine, casein; isinglass; vegetable protein; PVPP
  • colour and off-odours: charcoal
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6
Q

How is fining carried out?

A

Small sample testing helps determine the desired quantity of fining agent.

Agents have the opposite charge to the colloid, bind to it, and form a larger particle that settles faster.

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7
Q

List fining agents that remove phenolics, the agent properties and typical target wines

A

Egg white: removes harsh tannins. It is an allergen

Gelatin: protein collagen from pork removes bitterness in red wine and browning in white wine

Casein: milk protein that removes browning from white wine

Isinglass: protein collagen from fish bladders that clarifies white wines; makes them bright.

Vegetable proteins: suitable for vegan friendly wine; removes browning from white wines

PVPP (Polyvinylpolypyrrolidon): insoluble plastic powder removes browning and astringency from oxidised white wine

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8
Q

What are the main types of filtration?

A

Depth filtration:

  • diatomaceous earth (pure silica)
  • sheet filter (plate and frame, or pad filter)

Surface filtration
- membrane filter (removes yeasts and bacteria; normally very fine, “sterile filtering”; requires pre-filter so that membranes are not blocked; makes wine completely clear microbiologically stable). Cartridges are expensive.

  • cross-flow filter (very fine, and high volume, but expensive capital investment)
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9
Q

STABILIZATION: What different types of compound stability does winemaking normally refer to?

A

Protein stability
- fining with bentonite is key

Tartrate stability - avoid crystals

Microbial stability
- sterile filtering is most common

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10
Q

What are a winemaker’s options to increase tartrate stability?

A

Cold stabilisation: hold wine at -4 °C for 8 days before filtering

Contact process: add potassium bitartrate, cool to 0°C for 1-2 hours and filter

Electrodialysis: charged membrane removes certain ions. High investment, but low running costs as no chilling is required

Carboxymethylcellulose (CMC): extracted from wood, used in white/rosé wine. Much cheaper than chilling

Metatartartic acid: Used in red wine in place of CMC, but time limited

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11
Q

What are target SO2 levels when finishing a wine?

A

Molecular SO2 changes with pH so there is a range: at a lower pH less SO2 is needed

  • white wine: 25–45 mg/l (lower than for red wines due to lower pH)
  • red wine: 30–55 mg/l
  • sweet wine: 30–60 mg/l
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12
Q

How can dissolved oxygen levels be reduced?

A

Sparging (flushing) with inert gas to remove O2.

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13
Q

List common types of wine fault

A
  • Cloudiness / hazes
  • Tartrate formation
  • Re-fermentation
  • Cork taint
  • Oxidation
  • Volatile acidity
  • Reduction
  • Light strike
  • Brettanomyces
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14
Q

How is cork taint identified?

A

Wet cardboard / wet leaves smell

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15
Q

What identifies oxidation as a fault in wine?

A

Prematurely brown in colour, loss of primary fruit and vinegary smell

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16
Q

What causes excessive volatile acidity and how is it identified?

A

Acetic acid bacteria may arise if levels of SO2 are too low. These bacteria produce acetone/vinegar smell

17
Q

What causes reduction and at what stages in winemaking does it typically occur?

A

Volatile, reductive sufur compounds are formed either under yeast stress in fermentation (normally low nitrogen), or exhaustion of oxygen in closed vessels in lees ageing.

18
Q

How can reduction be avoided?

A

Ensure yeast has sufficient nutrients and oxygen

Lower SO2 levels (especially with impermeable closures)

19
Q

What is light strike and how is it avoided?

A

Predominantly UV light causes the production of volatile sulphur compounds.It can be avoided by using dark glass, and storing wine out of daylight and fluorescent displays.

20
Q

What is ‘brett’?

A

Brettanomyces is a yeast that creates animal or farmyard smells

It is considered a fault in high quantity. In low quantity it may add complexity to a wine.

21
Q

How is ‘brett’ avoided?

A

The cells can survive in wood in old and new barrels

It can hopefully be avoided through:

  • excellent hygiene
  • maintaining effective SO2 levels
  • keep pH low
  • keep fermentation and MLF as close together as possible so that SO2 can be added as soon as possible
22
Q

Once packaged, what sources of oxygen can impact a wine?

A

Winemakers measure “total package oxygen.”

  • Dissolved oxygen
  • Headspace
  • Contained in the cork/closure
  • Oxygen transmission rate (OTR) through the cork or closure
23
Q

What are the advantages and disadvantages of packaging in glass?

A

Advantages:

  • inert
  • easy to sterilise
  • inexpensive
  • recyclable
  • impermeable

Disadvantages:

  • high carbon footprint (manufacture and weight to transport)
  • fragile
  • rigid (headspace)
  • risk of light strike
24
Q

What are the most common alternatives to glass packaging?

A

Plastic - cheap, light, but not suitable for long term

Bag-in-box / pouch - easy storage, lightweight, no headspace, but not suitable for long term

Brick/Tetra Pak - easy storage, light but costly equipment to set up

Can - light weight, robust, impermeable, needs to be lined with plastic

25
Q

What are the most common closures for glass bottles?

A
Natural cork
Technical cork
Synthetic cork
Screwcap
Glass stopper (Vinolok)
26
Q

What are the risks and benefits of using natural cork?

A

Renewable
Good oxygen barrier
Universally liked by consumers

Can taint through TCA production unless rigorous quality controlled (e.g. gas chromatography) or steam cleaned

27
Q

What compound is associated with cork taint?

A

TCA: 2,4,6-trichloroanisole

28
Q

What is a technical cork?

A
  • Agglomerated cork granules, held together with glue.
  • Normally short term use only.
  • Different oxygen ingress rates can be selected for longer ageing.
29
Q

What are the advantages / disadvantages of screwcaps?

A
  • Very tight closure
  • Easy to open
  • No taint risk
  • Wide variance in acceptance
  • May require lower SO2 to avoid reduction
  • Requires different closure equipments
30
Q

What are considered ideal storage conditions for maturing packaged wine?

A

Undisturbed
Cool, dark place
Constant temperature, ideally around 10–15°C
Constant humidity, stored on side if cork

31
Q

What three categories do hygiene procedures fall into?

A

Cleaning - surface dirt

Sanitation - removing organisms to very low levels with detergent/ steam/ etc

Sterlisation

32
Q

What is HACCP?

A

Hazard Analysis of Critical Control Points (HACCP) is an approach to documenting and managing all hazards that could impact the wine, e.g. glass fragments in a bottle.

It requires investment of time and cost.

33
Q

What is an ISO certification?

A

International Organization for Standardization (ISO) can audit and certify that quality standards are being met (ISO 9000 and 9001).

It is carried out for a fee and may be required by large retailers to be a supplier.

34
Q

How and why is a wine made traceable?

A

Lot numbers are given to wine (EU requirement), which the winemaker can use to trace back and confirm the ingredients and processes used to manufacture the individual lot.

35
Q

When and why was the switch made from shipping barrels to bottles in Bordeaux?

A

In the 1920s, shipping bottles reduced the possibility of blending or adulteration of the finished wine.

36
Q

When, why and how is wine shipped in bulk over bottle?

A

30% to 40% of wine is shipped in bulk, typically lower value, high volume wine.

Shipping costs are substantially reduced as large polyethylene bags can be used in a shipping container, instead of hundreds of glass bottles.

High quality bottling plants can bottle the wine near to the final market.

37
Q

What are the benefits / limitations to shipping wine in bulk containers?

A
  • Lower costs
  • Lower carbon footprint
  • Great temperature stability
  • Tighter quality control on filling/emptying, and potential further adjustment when bottling
  • Potentially extend shelf life

Only viable for larger producers (min 3 containers per year)