Lesson 7: Supply Chain Management Flashcards

1
Q

Supply Chain

A

Sequence of Organizations that are involved in producing and delivering a product

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2
Q

Supply Chain Management

A

Collaboration of participating organizations of the supply chain and coordination of their activities to meet the demand as efficiently and effectively as possible.

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3
Q

Goal of Supply Chain Management

A

The goal of supply chain management is to produce and bring the product to the market at a competitive price, in the right quantity, and at the right time.

Competitive price means that the customer must see value in the product.

Right quantity means matching the demand.

Right time means delivering a product at an appropriate time when customers need it, for example, winter jackets from the beginning of winter to the end of winter.

To do it all, organizations have to focus on their expertise and collaborate and join hands with other expert organizations, for example, transporters, component suppliers, etc.

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4
Q

Supply management goals:

Determine the appropriate level of outsourcing

Manage Procurement

Manage suppliers

Manage customer relationships

Be able to quickly identify problems and respond to them

A

Outsourcing is a very common phenomenon in supply chains. Mostly some common tasks low-value task, low expertise tasks are outsourced to firms that can handle it in much more efficient and economical ways. Outsourcing helps firm to focus on core expertise.

Procurement process involves bringing the required material resources at the right price and at the right quality. Given that a product supply chain extends globally, the procurement process could be very complex and time-consuming due to processing of payments, quality, regulations, guarantee, logistics, etc.

Suppliers management are very key to any supply chain. Supply chains keep multiple suppliers for managing supply risks, maintaining competitions among suppliers and more importantly, product innovation, and research & development. In most of the innovative products, important key features and technology are developed or proposed by suppliers. For example, batteries, touch screen for smarts phones, security systems such as smart keys, airbags for automobiles, etc.

As mentioned, the competition is between supply chains so losing the customers is loss to all supply chain partners.

Customer relationship management programs help in understanding the customer’s need and thus very much required for sustaining growth of supply chain and its partners.

And most importantly, working and coordinating with multiple organizations will always bring issues common to all supply chains. These should be resolved timely for betterment of the supply chain.

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5
Q

Why does working with multiple organizations need cooperation?

A

When we work in a team for a group project, we need coordination to complete all parts on time for timely submission of the report. Similarly, organizations are also run by humans and thus they have their own interest - it may be part of multiple supply chains, or may have their own set of rules or plans to handle various constraints and issues.

Since the completion is all about price, quality, time and innovation, without a smooth coordination supply chain cannot win these fronts.

Everyone handles variability differently and when organizations react to variability it propagates disproportionally and leads to a false situation which could be undesirable for everyone.

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6
Q

Bullwhip Effect (Demand Variability)

A

A small impulse given at one end becomes very big on the other end.

Demand variations begin at the customer end of the chain and become increasingly large as they radiate backward through the chain.

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7
Q

CPFR

A

A process for communicating and agreeing on forecasts between the manufacturer and the customer (distributor).

C- collaborative
P- planning
F- forecasting
R- replenishment

To avoid such incidents happening frequently, supply chain partners collaborate on forecasting and replenishment. Each downstream partner produces its own forecast and then each upstream partner has to agree on those forecasts. The whole supply chain works with the agreed forecast and replenishes accordingly. Each change in demand has to be communicated accordingly – i.e. all the upstream partners have access to sales and planning data/information associated with downstream partners. Such an approach helps in reducing or eliminating variability that arises due to asymmetric information.

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8
Q

True or False:
A company’s supply chain involves the flow of materials and information from suppliers, through production, to the final customer.

A

True

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9
Q

True or False:
Supply chain management is collaboration among, and coordination of all the facilities and activities of companies so that market demand is met as effectively as possible.

A

True

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10
Q

True or False:

Supply chains are sometimes called value chains.

A

True

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11
Q

True or False:

As the level of outsourcing increases, the need for supply chain management decreases.

A

False

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12
Q

True or False:
Examples of metrics for supply chain performance are logistics costs, percentage of on-time delivery, and item fill rate.

A

True

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13
Q

True or False:
Collaborative planning, forecasting, and replenishment (CPFR) is the latest effort to increase the effectiveness and efficiency of supply chains.

A

True

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14
Q

True or False:

Outsourcing carries the risk of less control over outside suppliers than producing internally.

A

True

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15
Q

True or False:
Bullwhip effect refers to a phenomenon in which the demand variations that exist at the customer end of the supply chain are magnified as orders are generated back through the supply chain.

A

True

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16
Q

True or False:
Outsourcing refers to buying goods or services from outside sources instead of making the goods or providing the services in-house.

A

True

17
Q

________________ is the latest effort to increase the effectiveness and efficiency of supply chains.

A

CPFR

18
Q

Strategic supply chain planning for long-term goal (and examples).

A

Strategic planning is done for long term goals such as future growth, new markets, new products, new technology, etc. It may involve adding new long term partnerships such as new suppliers, new production plants, overhauling the transportation system, purchasing or upgrading of enterprise IT systems, etc.

Nevertheless, the goal is to add a competitive edge to the current supply chain in terms of quality, cost, variety (flexibility), timeliness (speed), customer service, and fill rate, etc.

19
Q

Tactical and operational planning

A

Tactical and operational planning are done to reach strategic planning goals. Most of the short term planning, from seasonal to day to day, is part of tactical/operational planning. This may involve forecasting, purchasing, production planning, transportation planning and management, etc.

20
Q

Warehousing

A

Warehousing is an integral part of product supply chains. The primary use of a warehouse is to provide a temporary storage. However, this short term storage plays a vital role in improving the service and reducing the logistics-related costs in supply chains.

In transportation, the cost depends upon the size of the consignment. Typically, per unit cost reduces as the shipping quantity increases for a given distance. Warehouses are used to consolidate shipment to take advantage of the shipping costs. Shipments are consolidated or deconsolidated at warehouses for reducing the transportation cost.

Cross-docking is a technique used to deconsolidate, consolidate or exchange goods between trailers without storing at warehouses. Typically these are done at warehouses in order to use a safer environment and to use suitable loading and unloading equipment. Several cross-docking yards are available throughout North America.

21
Q

Logistics

A

Logistics is the term used mainly for transportation, storage, and packaging. It may involve the movement of goods within a facility.

In fact, it is logistics and the information system that connect two partners in any supply chain. Logistics helps in moving the material between partners and the information system helps in moving the information.

22
Q

Reverse Logistics

A

Reverse logistics is the term used for return of original or used or partial used items in the supply chain. It may involve returning of unsold merchandise, or defective merchandise or partially used merchandise such as oxygen cylinders for refilling, aircraft parts for repair, or dangerous goods for proper disposal, such as used batteries, etc.

Reverse logistics are costly affairs and very complex to manage due to multiple partners, and demand variability. Most organizations outsource these operations and handle locally, which means they decouple these operations from the main supply chains.

For example, disclosing the recipe of disassembling the battery so that multiple organization can participate locally. Partially defective damaged products can be repaired locally and then can be sold through discount stores, etc.

Another way of reducing the costs related to reverse logistic is either by gatekeeping or avoidance.

Gatekeeping reduces the cost of reverse logistics by refusing to accept goods that should not be returned or should go to right location. For example: New products that can be sold in other markets should be routed to a central warehouse but obsolete products or damaged products should be routed to discount stores or junk yard.

Avoidance refers to preventing returns by dealing with their causes. For example, products that require complex assembly should be sold with either detailed and 3D instructions or a CD for assembly.

23
Q

True or False:
Determining the number, location, and capacity of facilities would be considered one of the tactical/operational activities of supply chain management.

A

False

24
Q

True or False:

Cross docking is a technique to reduce the need to store inventory at warehouses and distribution centres.

A

True

25
Q

Which of the following is the term used to describe the backward flow of goods returned by consumers or retailers?

  • Gate keeping
  • Delayed differentiation
  • Reverse Logistics
  • Bullwhip effect
  • Cross docking
A

Reverse Logistics

26
Q

Holding safety stock inventory in one central location rather than in multiple locations is called:

A

Risk Pooling

27
Q

True or False:

Price is the primary determining factor in choosing a supplier.

A

False

28
Q

True or False:

Supplier analysis is the process that evaluates the source of supply in terms of price, quality, delivery, and service.

A

True

29
Q

True or False:
Examples of metrics for supply chain performance are logistics costs, percentage of on-time delivery, and item fill rate.

A

True

30
Q

True or False:
Holding safety stock inventory at multiple retail outlets rather than at a centralized distribution centre is an example of risk pooling.

A

False

31
Q

Which of the following is not a challenge companies face in global supply chains?

  • Currencies
  • Culture
  • Language
  • Untapped Markets
  • Additional modes of transportation
A

Untapped markets

32
Q

Modes of transportation

A

Air; Road; Water.

33
Q

Air mode transportation

A

Air mode provides high speed, and reliability but is very costly. Moreover, it is not suitable for door to door delivery. Typically, when items are very costly and time is an issue, this mode is preferred. For example, transportation of high quality paintings and art work, live stock for longer distance, etc.

34
Q

Road transportation

A

Road transportation is one of the most affordable means of transport and provides a lot of flexibility. It can handle very small to very big quantities, cost is much cheaper than Air, and it is considered relatively reliable.

35
Q

Water mode transportation

A

Water transport is suitable for bulk goods and longer distances. Intercontinental goods are mostly transferred through this mode. It is one of the cheapest modes of transportation and one of the slowest.

36
Q

True or False:
The faster the material passes through the supply chain, the higher the inventory costs will be, and the faster the products and services will be delivered to the customer.

A

False

37
Q

An item with a holding cost of $400 per year can be shipped by air in 1 day, costing $250, or by ground in 5 days, costing $150. Assuming the holding costs of $400 per year are based on an operational year of 365 days, which is cheaper and by how much?

A

Ground is cheaper by $95.62

38
Q

Which of the following is not a decision involved in transport planning?

  • Selecting a mode of transport
  • Negotiating a transport rate
  • Choosing a supplier for the item to be purchased
  • Selecting a carrier
  • Deciding whether or not to outsource transportation
A

Choosing a supplier for the item to be purchased