Lesson 4: Inventory Management Flashcards
What is inventory?
All the stocks in a system for the purpose of sales or future use is known as inventory.
Inventory is equivalent to capital and thus must be treated very carefully. Keeping the Inventory in the system is costly and thus the right stock of inventory should be kept. Too much inventory is undesirable, but not enough inventory may affect the service level and may attract penalties associated with services.
What is inventory management?
Inventory management is all about maintaining the right amount to balance between the costs associated to under and overstock inventories.
(All about replenishing the inventory at the right interval and quantity)
What is the primary purpose of inventory?
To fulfill the demand.
How does inventory management help and protect?
Protects against risks associated with above average demand; Helps in availing bulk order discounts; Protects against quality issues in manufacturing; Protects against price fluctuations; Decouples the operations/supply chain.
What are the three costs associated with inventory?
- Maintain Inventory
- Order Inventory
- No Inventory
What are the costs related to maintaining inventory?
Costs related to storage, handling, insurance, capital cost i.e. interest, etc.
What are the costs related to ordering inventory?
Costs related to preparing/inspecting invoices, sending payments, inventory counting, receiving, etc.
What are the costs related to no inventory?
Costs related to shortage which could be lowering the value of brand/reputation, lost sales, etc.
What are the inventory costs?
- Holding costs
- Ordering costs
- Setup costs
- Shortage costs
What is holding costs?
Cost to carry an item in inventory (insurance, bank interest, rent, security, etc.).
What is ordering costs?
Cost of placing an order (not including purchase price), receiving it and paying for it (preparing the order, handling the invoice, making the payments, arranging the transport, etc.).
What are setup costs?
Time spent preparing equipment for the job by adjusting machines, changing tools, etc.
What are shortage costs?
Costs when demand excess supply; often unrealized profit per unit, loss of goodwill.
What is the ABC classification?
In order to manage the inventory of these items smoothly and economically, we classify these items into various categories. Typically, we use sales data of these items and classifies based on the revenue share. In general, we use 80-20 rule i.e. we identify top revenue earners and put in an A category. In general, total revenue of A category items should be around 80% of the total. In terms of numbers, these items could represent only 15-20% of total items.
Total revenue of A+B items should be around 95% and total revenue of A+B+C items should be 100%.
True or False:
An important function of inventories in manufacturing is to decouple operations.
True
True or False:
The two main concerns of inventory management relate to the costs of ordering and holding inventories and the level of customer service (item availability).
True
True or False:
A lower inventory turnover ratio indicates more efficient use of inventories.
False
True or False:
The principal objective of inventory management is to maximize customer service levels by ensuring items are available at all times.
False
True or False:
The overall objective of inventory management is to achieve satisfactory levels of customer service by having sufficient quantities while keeping inventory costs reasonable.
True
True or False:
Two fundamental decisions that buyers or inventory analysts must make about each item held in the inventory are the timing and size of orders.
True
True or False:
Two fundamental decisions that buyers or inventory analysts must make about each item held in the inventory are the timing and size of orders.
False
True or False:
The A-B-C approach involves classifying inventory items based on their unit cost.
False
Which of the following would not generally be considered as one of the functions for holding inventories?
- Decoupling successive operations
- Protecting against stock-outs
- Minimizing holding costs
- Hedging against price increases
- Smoothing seasonal production
Minimizing holding costs
Which of the following is not a function of inventory?
- Preventing decoupling of operations
- Taking advantage of quantity discounts
- Hedging against price increases
- Allowing for time, while goods are transported
- Preventing shortages
Preventing decoupling of operations
Effective use of inventories would be implied from which of the following?
- Understocking and overstocking of inventory items
- The right goods in sufficient quantities
- Low inventory turnover
- High numbers of days of inventory
- High number of back orders
The right goods in sufficient quantities
In an A-B-C inventory system, the typical percentage of the number of types of items in inventory that represent the A classification items is about:
- 15-20%
- 20-30%
- 40-50%
- 70-80%
- More than 90%
15-20%
With an A-B-C system, an item that had a high demand quantity but a low annual dollar volume would probably be classified as:
- (A) Very important
- (B) Moderately important
- (C) Least important
- (A) or (B)
(C) Least important
What is an inventory policy?
Inventory policy is a set of rules to refill and maintain the inventory.
What is inventory management all about?
Using an appropriate inventory policy or Inventory model to carefully balance the inventory availability and costs.
What is ordering cost?
Ordering cost is a fixed cost that incurs during the ordering process. So, if we place more orders, then we spend more on ordering costs.
What is holding cost?
Holding costs are those associated with storing inventory that remains unsold.