Lecture 9

Question 1

What is design?

Answer 1

A plan or drawing to show the look, function and/ or workings of a building, system, or other object before it is made.

Question 2

What is good design(3)?

Answer 2

• value
  -efficiency
• aesthetics

Question 3

What are the 8 steps of the design process?

Answer 3

1. Research
2. Design Requirements
3. Feasibility
4. Conceptualization
5. Preliminary Design
6. Detailed Design
7. Integration and testing
8. production planning

Question 4

What are the 2 key parts of the research step?

Answer 4

1. consider existing applicable literature, problems and successes associated with existing solutions, costs and potential market
2. be mindful of sources being used

Question 5

What are the 3 key parts of the design requirements step?

Answer 5

• Establishing design requirements and conduction requirements analysis, sometimes termed problem definition - effectively what problem are you trying to solve and how do you plant to solve it?
• there are two sets of design requirements: customer and internal requirements
• the 3 types if statements in a requirements documents are:
  1. Shall - This must be implemented
  2. Will - This will state a fact or declaration of purpose for the design
  3. Should - these are non-mandatory, typically define something to optimize

Question 6

What are the two criteria of feasibility?

Answer 6

• achievable idea
• cost constraints

Question 7

What is the conceptual design step, and what methods can be used to do it?

Answer 7

• this step is done to minimize the likelihood of error, manage costs, assess risks, and evaluate the potential success of the intended project
• this can be done with a weighted trade study

Question 8

What is the preliminary design step?

Answer 8

The overall system configurations are defending, and schematics, diagrams and layouts of the project may provide early project configuration

Question 9

What is the detailed design step?

Answer 9

Cad programs can be used to make drafts and simulate design allowing potential design issues to be addressed before prototyping.

Question 10

What is the verification and validation testing step?

Answer 10

Verification: checks that a product, service or system meets specifications.

Validation: intended to check if the operational needs of the user are met.

Question 11

What is the production planning step?

Answer 11

involves selecting the production process, determining the sequence of operations, and the selection of tools, fixtures, metal cutting and metal or plastics forming tools

Question 12

During the project economics step, what factors must be accounted for(3)?

Answer 12

• cost (software, materials, upfront costs, operating costs)
• safety
• regulation

Question 13

What is upfront and variable cost?

Answer 13

upfront: cost to get the product to production

variable: cost to to continue making the product

Question 14

What are the 5 steps of doing a weighted trade study?

Answer 14

1. Assign weights to every design requirement
2. Have all team members give the design a score for each requirement
3. average the score to have a single score represent each requirement
4. The weight is multiplied by the average score resulting in a weighted average score for each requirement.
5. These weighted scores are then summed for each design giving each design a numerical value to show how good each design is.

Question 15

What are the 6 C’s of decision making?

Answer 15

[Construct] a clear picture of precisely what must be decided

[compile] a list of requirements that must be met

[collect] information on alternates that meet the requirements

[Consider] the what might go wrong factor with each alternative

[commit] to a decision and follow through with it