Joining techniques Flashcards

1
Q

joining techniques

A
  • PVA
  • Tensol cement
  • Liquid Poly Cement
  • Contact adhesives
  • Epoxy resin
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2
Q

PVA

A
  • join on edge grain
  • if properly glued can be as strong as a single piece of wood
  • won’t work on end grain
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3
Q

Tensol cement

A
  • joins plastics (eg acrylic) together permanently
  • glued surfaces should be clamped together for 24hrs
  • gives a permanent joint
  • leaves strings, cant clean excess off
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4
Q

Liquid Poly Cement

A
  • plastic weld
  • more appropriate for plastic
  • works by capillary action
  • 2 surfaces together put liquid along the joint
  • cleaner and easier to use
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5
Q

Contact adhesive

A
  • to join plastics
  • adhesive applied to both surfaces they are pushed together when glue appears to be dry
  • used for large surface areas
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6
Q

Epoxy resin

A
  • many adhesives are plastics themselves
  • Araldite hardens when a second chemical is added (catalyst)
  • can bond most materials
  • messy and smelly
  • mix two parts for 1 minute
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7
Q

wood joints

A

can be designed to hold without the use of glue or fasteners

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8
Q

types of wood joints

A

mitred half lap
mortise and tenon
dove tail
lap joint
bridal joint
rebate
finger joint
dowel joint

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9
Q

compare a dowel joint to a mortise and tenon

A

compared to a mortise and tenon, a dowel joint is a poor joint. Much of the surface of the dowel joint is end grain, which glue adheres to poorly. In a mortise and tenon joint most of the surface of the joint is longitudinal grain.

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10
Q

mechanical joining

A
  • temporary/ semi permanent
  • various mechanical fasteners used, eg nails and screws
  • nuts and bolts
  • pop rivets
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11
Q
A
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12
Q

thermal joining

A

heat is used to cause a joint in a variety of ways: soldering, brazing, welding

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13
Q

soldering

A
  • a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint.
  • filler metal has a relatively low melting point.
  • heat is applied to the parts being joined, solder melts and is dawn into the joint by capillary action.
  • soft soldering (PCB), hard soldering (jewellery), silver soldering (decoration)
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14
Q

brazing

A
  • filler metal/alloy is heated to melting temp
  • quick doesn’t need much heat
  • widely used in the tool industry to fasten hard metal (carbide, ceramics, cement and similar) tip s to tools such as saw blades.
  • can be used for tacking prior to welding
  • non ferrous on ferrous
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15
Q

MIG welding

A
  • metal inert gas
  • a form of arc welding (electricity)
  • used for general welding, mild steel
  • as well as welding this can be used for cutting plate metal
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16
Q

TIG welding

A
  • tungsten inert gas
  • a form of arc welding
  • used for welding specialist materials such as aluminium and stainless steel
  • has a filler rod instead of a consumable wire
17
Q

arc welding safety

A

specialist PPE must be worn (tinted visor) to prevent arc eye

18
Q

oxy-acetylene

A
  • combination of two gas tanks oxygen and acetylene
  • ‘v’ valley produced through grinding on joining materials
  • filler rod used to join similar thickness materials
  • mig welding is cleaner and quicker