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Work > Ingersol > Flashcards

Ingersol Flashcards

1
Q

Where is staging 1? Where is staging 2?

A

The first transfer pallet behind the tool changer.

Behind stage 1

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2
Q

What do you do when you see this?

A

Turn on “AUX PEND ACTIVE”

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3
Q

What do you put in MDI in order to remove a tool and not put anything in the spindle head?

A 
- T0 
INSERT
- M06
INSERT
Reset 
Cycle Start
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4
Q

What do you put into MDI in order to bring spindle to opporator to change tool?

A
  • TC
    INSERT
    RESET
    Cycle Start
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5
Q

What codes are unique to H18, 3 and 2? What do they do?

A

Unld_np and Ld_np

Moves the main staging back and forth with no pallet

Loading no pallet
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6
Q

What does this Valve do? What should you always be cautious of?

A
  • Releases the air pressure held in the machine.

- The air pressure shooting from the top. Wear safety glasses and ear protection!

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7
Q

How do you turn off and purge the air pressure from the Ingersol?

A

Turn off main air and 1/4 turn the air valve and to purge.

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8
Q

What Hydraulic Oil do you put into the main hydraulic system?

A

46

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9
Q

What is this?

A

Air Drive Air Pressure Amplifier

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10
Q

What are Air Driven Air Pressure Ampifiers used for?

A

To boost the inlet pressure to a high pressure.

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11
Q

What is allowed to be accepted as inlet pressure?

A

Up to 150 psi

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12
Q

Is the tilt up piston suppose to be out or in when loading a pallet?

A

Out

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13
Q

When loading a pallet manually onto the shuttle, if you go too far to the other end what happens?

Solution?

A
  • The PLC will think the pallet is being uloaded onto the other side. The chain will stop and not be able to be moved. The pallet piston lock will alarm out.
  • Bring down the chain. Move the pallet by prybar. Activate the center shot pin. And retract side pallet locks. Then enter the palets position in the computer.
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14
Q

How do you update the pex machines position in the computer?

A

Go into Cell Maint. Find the pallet you need in the shuttle. DELETE ITS PALLET FIRST (you cannot have a valve in the pallet and shuttle at the same time). Replace with 0 (Means nothing is there). Then enter the pallet number on the pex (cart 12).

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15
Q

What are the basic sections of the Air Driven Air Pressure Amplifier?

What do they do?

A
  • Drive Section (Provides the reciprocating force to the boost)
  • Boost Section ( Provides the compressing action for high pressure output)
  • Cycling Section ( Consists of the DCV built into the drive enabling the drive to reciprocate continuously whenever air is applied to the drive
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16
Q

What happens if you e-stop the machine with a part in it?

What does this mean for the part?

A
  • The pex will lose its position and you must reclamp the part. These are the codes to reclamp.
  • The part may lose its position for machining.
17
Q

What could this alarm mean?

What oil pressure is needed for the tool gripper to open?

A
  • This could mean the tool gripper pressure is low because of low 46 Oil.
  • 650 - 800 psi
18
Q

What must you always do when a tool change is stuck or interupted?

How do you find out if the tool is in the spindle in Machine list?

A
  • Make sure the tool being changed is in the spindle position for the Machine List.
  • Steps:
  • Menu
  • Parameters
  • Machine List
  • Slot #1 shows what is in the spindle
19
Q

Can you move the shuttle in and out while a part is rounghing?

A

Yes, not during finishing.

You can unlock and pull out the pallet and put it back if there is a clamping problem.

20
Q

What times out on the shuttle and prevents operation?

A

The tilt up tables.

You must bring them down and then retry the operation on the shuttle.

21
Q

What type of pump is used for the Main Hydraulic Pump?

A

PVM Pump Open Loop Type (Variable Displacement Piston Pump)

22
Q

Before turning off the H18s what do you have to do with the shuttle.

How?

A

Turn off communication between shuttle and Ingersol machine.

Go to shuttle HMI and turn off.

23
Q

What kind of cutting oil is used in H18, 2?

A

ECOCUT MIKRO PLUS 20

24
Q

What are the numbers of the three sensors responsible for tool gripping in the spindle head.

A

I41.1
I41.2
I41.3

Work (18 decks)

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