Hydraulics Test: Valves , Pumps And Actuators, Symbols Flashcards
Hydraulic systems
Transmit power
Use motor and actuators to transmit force
Use pressurized oil
Valves are used in a hydraulic system to ________ of an actuator?
Regulate pressure
Control speed
Change direction
Pascals law states:
A fluid at rest in a confined space has pressure acting equally in all directions and at right angles when a force is applied.
At 1000 psi, hydraulic only will compress _______%
1/2
1 bar is equal to _______ psi?
14.5
If you have a pressure reading of 30 psi absolute this would be _______ gauge pressure at sea level?
30 - 14.7 = 15.3 Psig
If you had a pressure of 1000psi acting on a cylinder piston of 3” in diameter what is the force in lbs it will push?
Force (lbs) = P(psi) x A (area)
Area = Pi x Rsquared
Area = 3.142 x 1.5 x 1.5
A = 7.07
1000 x 7.07 = 7068.6 lbs
If you have a 2 to 1 cylinder, this means:
The rod end annular area is equal to half the cap area.
The rod area is equal to the rod end annular area
Pressure in a hydraulic system is created by?
A resistance to flow
Flow in a hydraulic system can be expressed by:
GPM
Ft/min
Ft/sec
If you have flow rate of 2 GPM and cylinder with a capacity of 1 gallon, how long would it take the cylinder to extend fully.
30 seconds
Force =
Pressure x area
In the flow triangle, speed is equal to?
Inches per min
You need a certain size cylinder to operate at 2ft / sec with a 20gpm pump. What diameter cylinder would you need?
V = cubic inches/minute
S= inches/min
A= square inches
GPM x 231 = cubic inches/minute
Speed = distance x 60 (60 seconds in a minute)
A = V / S
20 x 231 = 4620 inches per min
24 x 60 = 1440
4620/1440 = 3.21
Square roots of 3.21/.7854
= 2”
The change in diameter of pipe has a direct affect on hydraulic oil velocity. If you change out a 1” pipe ID to a 2 inch ID pipe the cross sectional area of the inside diameter of pipe increases by how many times?
4 times
The recommended velocities for a hydraulic pressure line (working line) is _______ft/sec
7-20
Good Laminar flow in a hydraulic system helps:
Reduce heat
Reduces the possibility of cavitation
Cavitation damage occurs in the pump inlet or outlet?
Outlet
Aeration occurs when air becomes mixed in the fluid and the bubbles are imploded causing damage to the pump. Air gets into the system by_______?
Leaky inlet fittings
Low fluid levels in the tank
Shaft seal on the pump leaking
Bernoulli’s principle
Has fluid in motion
States if there is a pressure increase, there will be a velocity decrease in the fluid.
Work is force applied over a distance
True
Power is equal to?
Work / time
Force x distance/time
1 horse power actual is = GPM x psi x .0007
True
If you had a pump at 50 Gpm but only producing 30 Gpms the volumetric efficiency would be?
30/50 x 100 = 60 %
In an closed loop hydraulic circuit the return line goes back to the reservoir that is ________ times the volume of the rated capacity of the pump?
3/4
A closed loop system the return line connected to the main pump inlet. It used a _________ pump to make up the fluid loss from the case drains?
Charge pump
Hydraulic systems can operate at pressures exceeding 3000 psi if you come in contact with oils at that pressure it can kill you.
True
A maximum pressure relief valve is put in the hydraulic system to?
Set the maximum force a cylinder will exert
Protect components in the system from overloads
Diverts access flow to the tank when the cylinder get to the end of its stroke. (Non variable pump)
Directional control valves (DCV) can be operated electronically, hydraulically, pneumatically and manually
True
When a hydraulic symbol has a diagonal arrow running through it, it means ?
Variable or adjustable in its output
A double acting cylinder that has two rod ends that are doing equal work in either direction.
True
A pressure reducing valve is normally _______?
Open
A check valve is closed when the ball is pressed against a v shaped seat in a hydraulic symbol.
True
A sequence valve is used when?
You need to control the timing of two cylinders in a hydraulic circuit.
Meter in flow controls are not used when?
Extending a cylinder with a tractive load.
(Load pulling down)
Bleed off flow controls are used in hydraulic systems instead of meter in and out flow controls because?
They are more energy efficient.
Cross-port relief or cushions valves help with shock loading in a hydraulic system circuit. They are used with hydraulic ______?
Motors
Counter balance have the pressure setting ?
Just above the load but below the load plus the system pressure
Deceleration circuits allow the cylinder to extend part way at full speed but then slow down near the end of the stroke by using a roller cam that shifts a valve so the hydraulic oil ___________?
To Flow through the flow control
An unloading valve is used to
Depressurize part or all of the system
There are two designs of relief valves which one is more energy efficient?
Pilot operated/compound relief valve
Pressure override is equal to ______
Full flow pressure minus cracking pressure
In a vented relief valve the ________ is drained externally at a pressure. ___________ then the relief valve setting
Pilot stage
Lower
Unloading valves are used in an accumulator circuit to relieve all the pressure. This is done by hooking up an on/off valve solenoid to the electric motor starter for the pump. When the pump is shut off the valve opens and dumps all the pressure back to the tank.
True
Pilot operated pressure reducing valves are used instead of direct acting pressure reducing valves because?
They have a wider range of adjustment and are more accurate
If you had no pressure when adjusting a pilot operated pressure reducing valve the problems could be?
The valve is installed backward
External drain is plugged
There may be dirt on the check valve seat
On a sequence valve if the 2nd cylinder does not move the problem is most likely
Spring tension to high
If a counterbalance valve has a load Falling uncontrollably, you would _______ to fix it?
Increase the spring pressure
Brake valves are used on the discharge of hydraulic motors to?
Prevent oversweep when a overrunning load is applied
Prevents excess pressure build up decelerating or stoping a load.
All pressure control valves are externally drained if there is pressure down stream of the valves.
True
Direction control valves can be:
Rotary
Sliding
Or
Poppet