HACCP Flashcards

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1
Q

Why is HACCP needed?

A
  • The HACCP approach provides a systematic way of identifying food safety hazards and making sure that they are being effectively controlled
  • Systematic, proactive and preventative approach, focuses on identifying and preventing hazards from contaminated food by enabling the processor to focus on CCPs
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2
Q

When did the EU adopt HACCP in article 5 of regulation which requires all food business operators to use HACCP?

A

2004

Manditory in EU and USA

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2
Q

When did the EU adopt HACCP in article 5 of regulation which requires all food business operators to use HACCP?

A

2004

Manditory in EU and USA

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3
Q

What are the objective of the application of HACCP?

A
  • Prevention of foodborne illness
  • Reduction of costs of food analyses
  • More efficient quality assurance system
  • Reduction of losses due to product recall
  • Protection of reputation
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4
Q

What are the 7 HACCP principles?

A
  1. Conduct a hazard analysis to identify any hazards that must be prevented, reduced or eliminated
  2. Identify the critical control points at the steps at which control is essential
  3. Establish critical limits for CCPs
  4. Establish procedures to monitor CCPs
  5. Establish corrective actions to be taken when monitoring indicates that particular CCP is not under control
  6. Establish procedures to verify whether procedures are working effectively
  7. Establish doccumentation and records to demonstrate the effective application of the above measures
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5
Q

What are some examples of prerequisite programmes that should be in place before HACCP?

A
  • Facility and equipment design
  • Pest control
  • Cleaning and sanitation
  • Purchasing requirements
  • Supplier approval
  • Employee training
  • Personal hygiene
  • Foreign material control
  • Water/ice/air control
  • Allergen/chemical control
  • etc
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6
Q

Describe the proccess of HACCP

A
  • Assemble HACCP team
  • Describe product
  • Identify intended use and customers
  • Construct flow diagram which describes the process
  • Confirm on site
  • List all potential hazards, conduct a hazard analysis and consider control measures
  • apply principles 2-7
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7
Q

What is a hazard?

A

A biological, chemical or physical agent with the potential to cause dverse health effect when present at an unacceptable level

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8
Q

What should be considered with hazard analysis?

A
  • The qualitative and/or quantitative evaluation of the presence of hazard
  • Survival or multipication of pathogeni microorganisms
  • Contamination of an agent on the raw materials in-process product or finished product
  • Overall risk
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9
Q

How can an agent be at an acceptable or unacceptable level?

A

Low acceptable- its increase to a unacceptable level should be prevented
High unnacceptable level- its reduction to an acceptable level should be assured

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10
Q

What are the principles of hazard control for HACCP?

A
  • Prevention of contamination
  • Prevention of increase in level
  • Assurance of adequate reduction
  • Prevention of recontamination
  • Prevention of dissemination
  • Elimination
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11
Q

When should hazard analysis be performed?

A
  • During product development
  • During industrialization of new product
  • When new hazards emerge
  • When new raw materials are used
  • When equipment is changed
  • With new layout
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12
Q

What is a critical control point?

A

A step as which control can be applied

Is essential to prevent or elminate a food safety hazard or reduce it

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12
Q

What is a critical control point?

A

A step as which control can be applied

Is essential to prevent or elminate a food safety hazard or reduce it

Decision tree

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13
Q

What is a critical limit of a CCP?

A
  • A maximum and/or a minimum value to which a biological, chemical or physical hazard must be controlled at CCP
  • Used to distinguish safe or unsafe operative condition at CCP
  • Each control measure can have one or more critical limits
  • Must be mased on sound science
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14
Q

What should corrective actions include?

A
  • determine and correct the cause of the deviation
  • determine the disposition of the affected product
  • record the corrective actions that have been taken
15
Q

What is the point of validation?

A

Check to confirm that the elements of HACCP plan are effective in controlling the relevant hazards, it is a subset of verification

16
Q

What is the point of verification?

A

Activities, other then monitoring that determine the validity of the HACCP plan and that the system is operating according to the plan
Primarily the responsibility of the industry, but also during regulatory assessments

review corrective action records, calibration of equipment

16
Q

What is the point of verification?

A

Activities, other then monitoring that determine the validity of the HACCP plan and that the system is operating according to the plan
Primarily the responsibility of the industry, but also during regulatory assessments

review corrective action records, calibration of equipment

17
Q

What is the purpose of the regulatory assessment and compliance?

A

To establish whether the food business has ability to consistently manufacture and/or distribute safe food
Compliance- the HACCP plan and prerequisities

18
Q

What types of doccumentation should HACCP have?

A

Details of the HACCP plan
Monitoring records
Corrective action records
Verification results

19
Q

What is the responsibility of industry with HACCP?

A

To ensure proper application of HACCP principles and implementation of HACCP plan
To provide evidence of this to government authorities when requested

20
Q

What is the responsbility of government as facilitators, enforcers, trainers?

A

Facilitators- clarify the goals and scope of HACCP, provide expertise when requested
Enforcers- assess correct application of the HACCP
Trainers- assist in or training programmes

21
Q

What are the advantages and limitations of HACCP?

A

Adv:
* Proactive and preventative
* Owned by the producers and staff
* Specific, systematic, scientific and doccumented

Limitations:
* Expensive at start
* Demanding of staff and time
* Difficult for small operators/large numbers of products