GCSE Resistant Materials - Extra Flashcards

1
Q

What are the 6 R’s

A

Reduce
Reuse
Recycle
Rethink
Refuse
Repair

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2
Q

What is a composite?

A

A term to describe material made by combining two or more materials together

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3
Q

What is temporary joining?

A

Using components with a screw thread

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4
Q

What is permanent joining?

A

A process that cannot be easily reversed

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5
Q

What type of drill is used for cutting holes at 1-13mm?

A

The twist drill

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6
Q

What type of drill is used for cutting holes at 13-40mm?

A

Spade drill/ Forster bit

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7
Q

What type of drill is used for cutting holes at >40mm?

A

The Hole saw

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8
Q

How does CAD relate to CNC machines?

A

CAD creates the design geometry; CAM designs the tool path while CNC uses the output from the CAM to actually make the part

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9
Q

How do jigs and formers work?

A

Holds pieces of material together so they can be joined

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10
Q

What is a cam lock?

A

A knock-down joint - drill shallow hole where cam is located, another hole is adjoining piece. shaft enters slot and slides up which locks it in and hole gets smaller

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11
Q

What is a corner block?

A

Knock-down joint - usually pressed against two pieces of material, screws used to fix block into position

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12
Q

How do you attach dissimilar materials?

A

Contact adhesive, applied both structures and air dried for ten minutes

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13
Q

What are some pros and cons of card modelling?

A

Pros:
- available in different weights and finishes
- easy to cut, crease, and shape
- easy to print onto

Cons:
- not that durable
- may not fit the design

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14
Q

What are some pros and cons of CAD modelling?

A

Pros:
- software flexibility
- design flexibility
- automatic specification checking

Cons:
- processing power limitations
- software complexity
- maintenance and upkeep

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15
Q

What is the relationship between the diameter of the drill and it’s rotational speed?

A

The larger the diameter of the drill used, the slower the rotational drilling speed

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16
Q

What is PVA?

A

An adhesive for timber, card and paper, can be moved around 24 hour full cure time

17
Q

How does epoxy work?

A

Mix adhesive and hardener, has limited pot life, can be non flexible/ brittle when cured, good for dissimilar materials

18
Q

What advice should be used to join timber and metal?

A

Synthetic Resin

19
Q

What adhesive should used to join a metal and a polymer?

A

Epoxy resin