Explanations: Welding Flashcards

1
Q

What type of gas is used in GTA welding to keep oxygen away from the puddle of molten metal, and why?

A

A stream of helium or argon, to prevent the formation of oxides in the puddle?

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2
Q

What is an oxide?

A

chemical compounds with one or more oxygen atoms combined with another element.

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3
Q

How does one return the welded section of a heat-treated magnesium part to its original strength?

A

the entire part must be heat treated again.

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4
Q

How are magnesium and aluminum welding similar?

A

The same equipment can be used and the joint design also follow similar practices.

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5
Q

Apart from a neutral flame, what type of flame may be used for silver soldering?

A

A very slight excess of acetylene may sometimes be used, but it must be soft, not harsh.

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6
Q

Why must the the base of the metal first be cleaned of oxides before silver soldering?

A

a film of oxide on the metal will prevent the silver solder from coming into intimate contact with the base metal.

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7
Q

What is a rosette weld?

A

A process that fuses two metals together by making a weld inside small circular holes.

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8
Q

Why is welding over a brazed or soldered joint not permitted?

A

because the brazing and soldering materials will enter the pores of the metal. These materials will weaken the welded joint.

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9
Q

What purpose does the solder provide?

A

it provides a low-resistance connection, but it should not be depended upon for mechanical strength.

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10
Q

What is tinning?

A

When resurfacing a soldering iron, all of the pits are filled out and the tip is shaped as desired. The iron is heated and immediately the entire surface is coated with solder to prevent the formation of oxides on the copper. This process is called tinning.

Oxides on the tip prevent the transfer of heat from the copper to the metal being soldered.

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11
Q

What determines the temperature of a welding flame?

A

The types of fuel gases used.

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12
Q

What determines the amount of gas that is being burned?

A

The size of the orifice in the tip, and thus the amount of heat that is being put into the work.

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13
Q

What is a carburizing flame?

A

a flame that has an excess of acetylene.

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14
Q

Why does a carburizing flame harden the surface of steel, and should therefore be avoided?

A

it adds carbon to the puddle so the weld is capable of being hardened more than the surrounding metal.

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15
Q

What is an AMS number?

A

SAE AMS Standard List: Coated Steels & Welding and Filler Materials. Abstract: A numeral index system is used to identify the compositions of the SAE steels, which makes it possible to use numerals that are partially descriptive of the composition of material covered by such numbers.

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16
Q

What flame is used to weld aluminum?

A

A neutral, soft flame, held at an angle of 45 degrees to the metal.

17
Q

Under what conditions is acetylene stable and unstable?

A

It is stable under a low pressure at normal temperatures, but unstable when compressed beyond 15 psi.

18
Q

Why do cylinders used to transport and store acetylene contain acetone?

A

When acetylene gas is dissolved in acetone, it can be safely stored under pressure.

19
Q

What are some of the causes of a torch backfire?

A

touching the tip against the work, overheating the tip, operating the torch at other than recommended pressures, by a loose tip, or by dirt or slag in the end of the tip.

20
Q

What happens if too much acetylene is used to weld stainless steel?

A

carbon will be added to the metal and cause it to lose its corrosion resistance. However, some excess of acetylene is till desirable.

21
Q

The addition of acetone allows acetylene to be stored at what psi?

A

250 psi, way about its normal 15 psi limit.

22
Q

What is annealing?

A

heating a metal and allowing it to cool slowly, in order to remove internal stresses and make it easier to work.

23
Q

What is generally done to all butt welds in materials over 0.125 inch thick?

A

they are notched in some manner to aid in full penetration and prevent local distortion.

24
Q
A