Exam 3 Flashcards
What are the 3 methods of printing?
- Screen printing
- Roller printing
- Heat Transfer
What is screen printing?
- Uses fine mesh fabric of polyester, nylon, or metal that is either mounted on a frame or rolled onto a cylinder
- Covered with opaque film
- Placed over fabric
- Print paste is forced through mesh screen
- each color requires a new screen
- known for t-shirt
What are the 3 types of screen print systems?
- Hand screen printing (50 yds/hour)
- Automatic/Flat Bed Printing (250-450 yds/hour)
- Rotary screen printing (2500 yds/hour)
Which method of screen printing is most economical? Why?
Rotary screen printing (2500 yds/hour)
What is roller printing?
- High speed process comparable to newspaper printing
- Prints 6500 yds/hour
- It is uneconomical unless there is going to be a large yardage of each color run produced
What is the process of setting the color in screen and roller printing?
Aging (pressure string at high temperature)
Soap baths (removes thickeners, print paste)
Rinsing (several rinses and drying)
Curing (printed fabric subjected to dry heat at 400 degrees)
What is heat transfer printing?
- Also called “thermal transfer”
- Design is printed on transfer paper with ink containing disperse dyes
- heat is applied as fabric passes, the dye sublimates onto the surface of the fabric
What is digital printing?
- Recently used for textile printing
- Similar to ink jet printer used on office paper
- Can produce complex photographic imagery that cannot be done with traditional types of textile printing
- Slow process due to technical limitations, but can be economical for small yardage
- Environmentally friendly
Wears off, making fabric appear faded; low colorfastness
Low abrasion resistance
Method typically used in hand screen printing
Wet on dry
Method creates a third color called a fall on
Wet on wet
Gradual shading of light-dark in same color of pattern
Halftone
Sample yards of print to full-scale printing
Strike off
Which printing method is best?
It depends on end use:
- Screen printing: interiors
- Roller printing: apparel
- Heat transfer method: knit fabrics
What are the 3 basic types of prints?
- Direct
- Discharge
- Resist
What are the 2 types of direct print?
- Application prints
2. Overprints
Design is printed directly on white fabric of greige good
Application prints
Direct prints on previously dyed fabrics
Overprints
What is discharge print?
- Fabrics are dyed, then printed with a print paste containing a strong chemical that removes the color
- Not done as much due to the damage caused by color removal
- Example: polka dots
What are resist prints?
- A pattern is printed with resisting agent that prevents dye penetration, then fabric is dyed
- Fabric may be white or piece dyed
- Used in craft or hand printings
- Batiks
Resists prints that use hot wax
Batiks
Background made by printing rather than piece dyeing
Blotch print
Fibers adhered to fabric
Flock prints
Overall print used to imitate suede, velvet, or velour
Flocking
Design is created using dyed warp yarns
Warp prints
Chemicals used to destroy fibers
Burn-out prints
Both sides of fabric are printed
Duplex prints
Combine multiple features in one product
Engineered prints
Smears, smudges
Color drag
Patterns that aren’t sharp
Fuzzy patterns
Pattern parts don’t match
Off-registers
Marks caused by the stopping and restarting of the printing machine
Stop marks
Weakened areas in fabric
Tender spots
Final process before fabric is cut into apparel or other goods
Finishing
Able to be laundered many times without any diminishing
Permanent
Slightly finishes after laundering
Durable
Lasts through several launderings
Semi-durable
Only launderable once
Temporary
Removes warp starches
Desizing
Removes oils
Solvent scouring
Removes cellulosic materials
Carbonizing
Used on natural fibers to produce a pure white
Bleaching
Used to enhance bleached fabrics
Optical brightener
Chemicals applied as wet finishes that aid in the finishing process
Resins
What are some of the side effects of resin?
- Stiffness
- Shrinkage resistance
- Loss of absorbency
- Reduction in abrasion resistance
- Offensive odors
- Affinity for oily soils
High speed, high pressure,mores sing of fabric that results in softer and smoother fabrics with higher luster
Calendaring
What are the different types of calendaring?
- Glazed
- Cire
- Embossed
- Moire
- Schreiner
Type of calendaring treated with starches
Glazed calendaring
Type of calendaring treated with waxes
Cire Calendaring