Exam 2 Flashcards
Any fiber derived by a process of manufacture from chemical compounds where the original form his not recognizable as a fiber
Manufactured Fiber
Who made the first manufactured fiber?
Count Hilaire de Chardonnet
What was the first SYNTHETIC fiber?
Nylon
Natural product (cellulose or protein) or synthetic polymer
Raw Material
Raw material is dissolved in liquid chemicals and made into thick solutions
Spinning Solution/ Dope
Polymer chips that are then heated until form liquid melt
Synthetic Polymers
Small thimble like nozzle through which the solution is extruded to form a fiber
Spinneret
An untwisted rope of thousands of filament fibers
Filament Tow
Stretching the fiber to align the molecular chain increasing the crystallinity
Drawing
Adding crimp to the filament fibers
Texturing
The melt is forced through heated spinneret holes, the fiber cools in contact with the air, solidifies, and is wound on a bobbin. —Fastest and Cheapest Method
Melt Spinning
The polymers are dissolved in solvent liquid form, extruded into warm air, and solidified by evaporation of the solvent.
Dry Spinning
Polymers are extruded through a jet into a liquid bath.
Wet spinning
Fiber in its simplest, unmodified form
Parent Fiber
Changes in the parent manufactured fiber to improve performance relative to a specific end use.
Fiber Modifications
Five Methods of Modifications
1- Spinneret-change size and shape
2- Molecular Structure- modify crystallinity to enhance fiber durability
3-Additives-other compounds added to fiber
4- Spinning Process- ex: melt spun to solvent
5- Co-Polymers- combine two polymers as separate entities within a single fiber or yarn
Fibers that are produced in fiber form from naturally occurring polymers
Manufactured Regenerated Fibers
1st regenerated cellulosic fiber
Rayon
Production of Rayon
Wet Spinning
Physical Structure of Rayon
Striations, Serrations
Production of Lyocell
Wet Spinning
Physical Structure of Lyocell
Smooth cross-section and surface contour
A manufactured fiber composed of solvent spun cellulose
Lyocell
Silk-like Apparel, Upholstery& Draperies, Nonwovens, and Medical Textiles
Rayon
Professional business wear, leotards, hosiery, upholstery, window treatments, bed, bath, and table linens
Lyocell
First thermoplastic fiber
Acetate
Production of Acetate
Dry Spinning
Physical Structure of Acetate
Striations, lobed cross-section
Chemical Composition of Acetate
Ester of cellulose
Promoted as the beauty fiber
Acetate
Considered as a designers dream because it replicates many properties of silk
Acetate
Formal wear, linings of apparel, draperies, upholstery, cigarette filters
Acetate
Fibers produced from synthetic polymers made from basic raw materials
Synthetic Fibers
Properties of Synthetic Fibers
Pilling, Static Electricity, Oleophilic
Manufactured Fibers that are not thermoplastic
Rayon and Lyocell
1st fiber developed in the United States
Nylon
Production of Nylon
Melt Spinning
Products of crude oil
Nylon
Physical Structure of Nylon
Round cross section
Chemical Composition of Nylon
Polyamides
Recurring amide groups containing carbon, oxygen, nitrogen, and hydrogen
Polyamides
Has the highest abrasion resistance of any fiber
Nylon