DMS Flashcards
Components of a preformed metal crown
Porcelain surface
Metal alloy substructure
Porcelain as a crown material
Good aesthetics but microcracks tend to for at the fitting surface, making it prone to mechanical failure
Metal alloys as crown material
Good mechanical properties
Poor aesthetics
Compressive strength
Stress required to cause fracture
Elastic modulus
Rigidity
Stress:strain ratio
Stress required to cause change in shape
Brittleness/ductility
Dimensional change experienced before fracture
Hardness
Resistance of surface to indentation or abrasion
Which mechanical properties does a stress strain curve give information on?
Rigidity/elastic modulus
Brittleness/ductility
Compressive/tensile strength
What does the difference between proportional limit and fracture stress on a stress-strain curve indicate?
The brittleness or ductility of a material
Big difference - ductile
Small difference - brittle
Describe hardness, strength, rigidity and ductility of metal alloy and porcelain
Porcelain - quite hard, strong and rigid, very brittle (not ductile at all)
Metal alloy - very hard, strong, rigid and quite ductile
Characteristics of porcelain
Rigid - large stress required to cause strain
Hard - surface withstands abrasion/indentation well
Strong - high compressive strength but low tensile strength
Tendency to form surface defects, leads to fracture at low stress
Brittle - low fracture toughness
What bonds porcelain to alloy in preformed metal crowns?
Metal oxide on the surface of the alloy
What is the role of an alloy in a preformed metal crown?
Support and limit the strain that porcelain experiences
With the two materials bonded together, the stress applied causes a small strain to be experienced, small enough for porcelain to withstand
Porcelain fused to metal alloys
High gold alloy
Low gold alloy
Silver palladium
Nickel chromium
Cobalt chromium
Required properties of alloy to be used in porcelain alloy crown
Form good bond to porcelain - i.e. good wetting, porcelain forms bond with metal oxides on the surface
Thermal expansion coefficient similar to porcelain, to avoid setting up stresses during fusing of porcelain on to alloy
Avoid discolouration of porcelain
Mechanical - bond strength, hardness and elastic modulus
Melting, recrystallisation temperature must be higher than fusion temperature of porcelain
Creep
Gradual increase in strain (permenant) experienced under prolonged application of stress (<EL)
Which alloys are more difficult to bond to porcelain?
Nickel chromium
Which alloys can cause discolouration of porcelain?
Silver in silver palladium
Which alloys have the highest elastic modulus?
Nickel chromium
Why is no copper usually in alloys to be bonded to porcelain for crowns?
Gives green hue to porcelain
High gold alloys constituents and their effects
80% gold
14% Pt/Pd - helps match thermal expansion to porcelain, increases melting point
Ag 1%
Small amount of indium or tin - form metal oxide layer
What is the issue with metal alloys having a lower melting/recrystallisation temp than fusion temperature of porcelain?
Can cause creep to occur
Problems with high gold alloys
Melting range may be too low
Young’s Modulus - too low
What alternative to high gold alloys can be used to improve its limitations?
Low gold alloys - Au 50%, Pd 30%, Ag 10%, Indium/Tin - 10%
Increased melting temperature
Slightly better mechanical properties
Constituents of silver palladium alloys and their characteristics
Pd 60%
Ag 30%
Indium/tin - 10%
High melting point
Care needed in casting
Constituents of Nickel chromium alloys and their characteristics
Ni 70-80%
Cr 10-25% (oxide bond)
High melting point
High young’s modulus
High casting shrinkage
Low-ish bond strength
Characteristics of cobalt chromium alloys
High melting point (1300-1400C)
Casting shrinkage 2.3%
Low ish bond strength 50MPa
High Young’s modulus 220GPa
High tensile strength 850MPa
High hardness 360-430 VHN
Bonding type between porcelain and metal in crowns
Mechanical - probably least important, due to irregularities on surfaces
Stressed skin effect - slight difference in thermal contraction coefficients - lead to compressive forces which aid bonding
Chemical - may be electron sharing in oxides, during firing porcelain flows and oxides in the metal-oxide coating migrate
Ideal thermal expansion coefficient of a metal alloy to be bonded to porcelain
0.5ppm/C higher than porcelain (14ppm/C)
Uses of stainless steel in dentistry
Denture bases
Orthodontic wire
Wrought alloy
An alloy which can be manipulated or shaped by cold working
e.g. drawn into a wire for use in ortho appliance or as denture clasps
Steel composition
Steel is an alloy
>98% iron
<2% carbon
0.5%-1% chromium to improve tarnish resistance
Manganese, molybdenum, nickel, cobalt, silicon
Any more than 2% carbon and it is considered as CAST IRON
Allotropic
Undergoes two solid state phase changes with temperature
Iron characteristics
Allotropic
Temp >1400C - Body Centred Cubic crystalline lattice structure, low carbon solubility (0.05%)
Between 900-1400C - face centred cubic lattice structure, higher carbon solubility (2%)
<900 - BCC structure, low carbon solubility again
Austenite
Interstitial solid solution of iron and carbon, FCC, exists at high temp >720C
Ferrite
Very dilute solid solution
Exists at low temp
Cementite
Fe3C exists at low temperature
Pearlite
Eutecoid mix of ferrite and cementite
Solid solution
Two metals that are soluble in one another form a common lattice structure
Substitutional solid solution
Two types
1. Random - both types of atom in the lattice structure are arranged at random
2. Ordered - types of atoms located in predictable layers
Interstitial solid solution
Two atoms of markedly different size
Larger atom forms lattice
Smaller fits into spaces in random fashion
Why is austenite more desirable than ferrite or cementite?
They have large grains with poor mechanical properties
What does quenching of austenite produce?
Martensite
Martensite properties
Distorted lattice - no time for diffusion of carbon
Hard
Brittle
What does slow cooling of austenite give us?
Pearlite
Ferrite
Cementite
What is tempering of martensite and why is this done?
Heating 450C followed by quenching
Temp and duration affect conversion into ferrite (soft, ductile) and cementite (hard, brittle)
Non dental uses for these products
Stainless steel composition
Iron
Carbon
Chromium
Nickel
Only stainless steel if >12% Cr
What is the role of chromium in stainless steel?
To lower the temperature of austenite to martensite conversion and to lower the rate of this conversion
What gives stainless steel corrosion resistance?
Chromium oxide layer
What is the role of Nickel in stainless steel?
Improves strength and corrosion resistance
Lowers austenite to martensite transition temp
Type of stainless steel
Martensitic
Austenitic
Martensitic stainless steel properties
12-13% chromium, little carbon
Heat hardenable
Used to make dental instruments
Austenitic stainless steel properties
Contains sufficient chromium and nickel to suppress austenite to martensite transition
E.g. 18% Cr 8% Ni ratio
or
12% Cr 12% Ni ratio
Austenitic stainless steel uses
Dental equipment and instruments - can withstand WD temps
Wires - ortho, readily cold worked, resists corrosion
Sheet forms for denture bases - swaged
18-8 stainless steel composition
18% chromium
8% Nickel
0.1% carbon
74% iron
Properties of 18-8 stainless steel
Does not heat harden
Soft and malleable when cast but work hardens rapidly
Cold working
Work done on metal alloys at low temperature - below recrystallisation temp.
Bending, rolling or swaging, cause SLIP - dislocations collect at grain boundaries
Hence, stronger, harder material
18-8 stainless steel wire uses
Ortho springs, clasps
Partial denture clasp arms, wrought rests
Grades of 18-8 stainless steel wire
Soft
Half hard
Hard
Spring temper
Wire alloys
Stainless steel
Gold
Cobalt chromium
Titanium - various types
Cobalt chromium wire constituents
Co 40%
Cr 20%
Ni 15%
Fe 16%
Gold wire constituents
Au 60%
Ag 15%
Cu 15%
Pt/Pd 10%
Nickel titanium wire constiuents
Ni 55%
Ti 45%
+ some cobalt
Springback ability
Ability of material to undergo large deflections (to form an arc) without permanent deformation
EL/YM
Requirements of wires
High springback ability
Stiffness (YM)
High ductility
Easily joined
Corrosion resistant
Stainless steel wire soldering
Can be done with gold or silver solder, care must be taken to avoid recrystallisation, which negatively impacts mechanical properties
Quench rapidly to maintain
Weld decay
Occurs when stainless steel is heated to between 500-900C
Chromium carbides precipitate at grain boundaries
Alloy becomes brittle
Less chromium in central region of solid solution - more susceptible to corrosion
How to minimise weld decay
Low carbon steels - expensive
Stabilised stainless steel - contain small quantities of titanium or niobium, forms carbides preferentially - not at grain boundaries
Stress relief anneal
Done to ensure the configuration of metal atoms into alloy grains settle into equilibrium
Stainless steel held at 450C for 1-2min
CAREFUL - Above 650C grain structure is affected and above 500C precipitation of carbides at grain boundaries occurs
Properties of stainless steel as a denture base
Thin 0.11mm (acrylic 1.52mm)
Light
Fracture resistant
Corrosion resistant
High polish obtainable
High thermal conductivity
High impact strength
Abrasion resistant
Disadvantages
Possible dimensional inaccuracy
Elastic recovery of steel - inaccuracy
Damage of die under hydraulic pressure during swaging
Loss of fine detail during the many stages
Difficult to ensure uniform thickness
Uneven pressure on die and counter die
Ideal properties of a denture
Replace function of natural teeth
Fit properly
Appropriate aesthetics
Ideal properties for denture base
Dimensionally accurate and stable in use
High softening temp
Unaffected by oral fluids
Thermal expansion
Low density
High thermal conductivity
Radiopaque
Non toxic
Colour
Easy and inexpensive to manufacture
Easy to repair
Mechanical properties required for a denture base material
High Young’s modulus
High proportional limit
High transverse strength
High fatigue strength
High impact strength
High hardness/abrasion resistance
What type of polymerisation reaction does acrylic resin undergo?
Free radical addition polymerisation - chemical union of two molecules either the same or different to form a larger molecule, without the elimination of a smaller molecule
Involves molecules with C=C
Which three groups are joined to the central carbon atom in methacrylate monomer?
-CH3
=CH2
-COOCH3
Stages of polymerisation reaction
Activation - of initiator to provide free radicals
Initiation - free radicals break C=C bond in monomer and transfer free radical
Propagation - growing polymer chain
Termination - of polymerisation
What is the initiator in heat cured acrylic powder?
Benzoyl peroxide 0.2%-0.5%
Components of heat cured acrylic powder
Initiator - benzoyl peroxide
PMMA particles (pre polymerised beads)
Plasticiser - allows quicker dissolving in monomer liquid e.g. dibutyl phthalate
Pigments to give natural colour
Co-polymers to improve mechanical properties e.g. ethylene glycol dimethacrylate
Components of heat cured acrylic liquid
Methacrylate monomer (dissolves PMMA particles, polymerises)
Inhibitor - Hydoquinone 0.006% prolongs shelf life - reacts with any free radicals produced by heat or UV light
Co-polymers to improve mechanical properties, particularly crosslinking of polymers
What is efficient polymerisation?
Low number of crosslinks in polymer, giving high molecular weight and good mechanical properties
Properties of acrylic resin
Non toxic/irritant
Unaffected by oral fluids
Mechanical properties - poor
Fairly resistant fatigue strength, but can fail
High hardness/abrasion resistance, some wear over time
Thermal expansion - ok if acrylic teeth used, far higher than porcelain teeth
Low thermal conductivity - bad
Low density - good
Ok softening temperature - must not clean in boiling water
Ok dimensional accuracy and stability in use
What is the difference in composition between self cured and heat cured acrylic?
Tertiary amine in liquid activates benzoyl peroxide initiator, instead of heat
Advantages of self cure acrylics
No heating stage - less thermal contraction and better fit
Disadvantages of self cure acrylic
Chemical activation leads to less efficient polymerisation - lower molecular weight and poorer mechanical properties and more unreacted monomer - acts as plasticiser softening the base and more likely to cause irritation
Poorer colour stability
Fits cast better BUT water absorption in mouth makes oversized
How much unreacted monomer can be expected in self cure vs heat cure acrylic?
Self - 3-5%
Heat - 0.2-0.5%
What can the issues with sizing of heat cured acrylic denture bases be?
Slightly undersized due to thermal contraction
BUT water absorption gives expansion, cancelling some of this out
Advantages of heat cured acrylic resin
Higher molecular weight - stronger
Better fit (likely slightly undersized rather than slightly oversized)
Less uncured monomer
Disadvantages of heat cured acrylic resin
Curing process may cause porosity
Improved versions of acrylic resin available
High impact resistant materials - incorporate rubber toughening agent to stop crack propagation - long term fatigue problems
and fibres (carbon, ultra high molecular weight polyethylene, glass) - difficult processing
Heat cure denture base product Ultra Hi
A high impact heat cure acrylic resin formulated with exceptional flexural strength and superior fracture toughness (ductility)
These two key features together gives ultra hi
A slight bending aspect which keeps material from being brittle to reduce cracking
Pour n Cure resins
Similar to self cure
Smaller powder particles creates fluid mix rather than dough like substance to be poured into mould
Good fitting but poor mechanical properties
Light Activated Denture Resins
Urethane dimethacrylate matrix plus acrylic copolymers, microfine silica fillers and photoinitiator system
Adapted to cast
Cured in light chamber - limits thickness
Used mostly as customised impression tray material and for repair of fractured dentures
Radiopaque polymers
Some additions are made to denture base materials to achieve the desired radiopaque quality
Metal inserts - weaken, poor aesthetics
Inorganic salts (high conc required for radiopaqueness) - weak base
Comonomers containing heavy metals - poor mechanical properties
What can be used for patients with allergies to acrylic resin, and what are their main drawbacks?
Nylons - water absorption, swelling
Vinyl polymers - low softening temp (60%)
Polycarbonates - require expensive injection moulding technique, become distorted
Most commonly used denture base material
Heat cured acrylic resin
What are investment materials used for?
To produce metal/alloy inlays, onlays, crowns and bridges by casting the molten alloy into a mould cavity of the required shape
The mould cavity is made of an investment material
Stages in casting an alloy by lost wax technique
Wax pattern of required prosthesis is made
Investment material poured around wax pattern and allowed to set to create a mould
Wax is then eliminated (with boiling water)
Molten alloy is forced into the cavity through sprues (hollow tubes prepared in the investment material)
Conditions for casting of molten alloy
1000C + and high pressure
Investment materials and their use
Dental stone or plaster - acrylic dentures
Gypsum bonded materials - gold casting alloys
Phosphate bonded materials - base metals/cast ceramics
Silica bonded materials - base metal alloys
Requirements of investment material of metal alloys
Must expand to compensate for cooling shrinkage of alloy
Porous to allow escape of trapped gases on casting to prevent back pressure effect
Strong - room temp ease of handing, casting temp withstand casting forces
Smooth surface - easy finishing
Chemically stable
Easy removal from cast
Handling not complicaed
Relatively inexpensive
Back pressure effect
Voids and defects in cast alloys due to gas trapped during the casting process
Typical contractions (by volume) from alloy melting point to room temp of alloys
Gold alloys - 1.4%
Ni/Cr alloys 2.0%
Co/Cr alloys 2.3%
Components of investment materials and their roles
Binder - to form coherent solid mass, gypsum, phosphate and silica
Refractory - withstand high temperature and undergoes expansion, silica (quarts or cristobalite)
Composition of gypsum bonded investment
Powder (mixed with water) Silica 60-65%, calcium sulphate hemihydrate 30-35%, reducing agent for oxides, chemicals to inhibit heating shrinkage and control setting time - boric acid, NaCl
Setting reaction of gypsum bonded investment material
(CaSO4)2.H2O +3H2O -> 2CaSO4.2H2O
Hemihydrate + water -> dihydrate
Dimensional changes of gypsum bonded investement
Silica undergoes thermal expansion and inversion expansion
Gypsum undergoes expansion during setting - hygroscopic expansion
and contraction above 320C
Hygroscopic expansion
Not fully understood
Varies, causing up to 5 fold change in volume within gypsum bonded investment
Thought to be water molecules attracted to gaps between crystals by capillary forces, forcing crystals apart
Factors increasing hygroscopic expansion
Lower powder/water ratio
Increased silica content
Higher water temp
Longer immersion time
What causes the contraction of gypsum above 320C?
Water loss
Presence of NaCl and boric acid
Properties of gypsum bonded investment material
Expansion 1.4% - sufficient for gold alloys
Smooth surface due to fine particles
Manipulation is easy and setting time is controlled
Porous
Strength is adequate if correct powder/liquid ratio and correct manipulation
What is heat soaking
About 700C, if there is any wax residue remaining, a reaction between CaSO4 and C occurs, releasing carbon monoxide
CaSO4 +4C -> CaS + +4CO
Then the CaS reacts with CaSO4 to give SO2 gas
3CaSO4 +CaS -> 4CaO +4SO2
Crucial these gases escape, to ensure this happens, heat soaking is done
Held at this temperature for some time to allow gases to escape
When is gypsum bonded investment suitable?
If the metal to be cast melts below 1200C
Above 1200, the CaSO4 in gypsum reacts with SiO2 to create SO3 which will cause voids in the cast
Composition of phosphate bonded investment
Powder - silica, magnesium oxide, ammonium phosphate
Liquid - water or colloidal silica
What is the purpose of mixing phosphate bonded investment with colloidal silica?
Increases strength
Gives hygroscopic expansion (2%) to compensate for alloy shrinkage on cooling to room temp
Setting reaction for phosphate bonded investment material
NH4H2PO4 +MgO +5H2O –> MgNH4PO4+6H2O
Ammonium phosphate reacts with magnesium oxide and water to give
MAGNESIUM AMMONIUM PHOSPHATE and water
What are the effects of heating phosphate bonded investment to around 1000-1100C?
At 330C water and ammonia are liberated
At higher temps complex reactions with silico-phosphates take place, leading to increased strength of the material
Properties of phosphate bonded investment
High strength
Sufficiently porous
Chemically stable
Easy to use
High green strength
What is green strength?
Strength for handling at room temperature
Properties of silica bonded investment
Sufficient strength
Not porous - would create weak alloy therefore needs vents
Complicated manipulation