Diesel Generators Flashcards
What are the Unit 1 DG Ratings?
Continuous: 3500 KW
2000 Hours: 3730 KW
What are the Unit 2 DG Ratings?
Continuous: 3685 KW
2000 Hours: 3935 KW
State the purpose of the Diesel Generator Electronic Governor.
Controls engine speed at 450 or 900 rpm.
What is the Diesel Generator Tech Spec Criteria?
900 rpm and output breaker closed w/in 10 sec
60 ± 1.2 Hz and 4160 ± 420 Volts.
What is the purpose of the Diesel Generator Mechanical Governor?
Backs up the Electrical governor.
Receives a BOOST signal from the air start system to help open the fuel racks when initially starting the EDG
Describe the Diesel Generator Governor operation in Normal Mode.
Operator control of parameters. Droop present during paralleled operation.
Describe Diesel Generator Governor operation in Emergency Mode.
Enabled when EDG Start Signal present AND 3-2 Tie Breaker is Open
* Speed can no longer be adjusted by the operator
* Voltage Regulator swaps to Unity (no voltage droop). However voltage can still be manually adjusted.
Describe Diesel Generator Governor operation in Transition Mode.
When SWYD power is regained after a LOOP, this mode allows the operator control of EDG speed to begin parallel ops and restore offsite power to our in-house buses.
* Occurs when Sync SS is placed in the “Tie-A3 (B3)” position
* When the 3-2 tie breaker has been re-closed, the EDG Governor shifts back to speed droop mode.
* When SIAS & LOOP have been reset, the Voltage Regulator shifts back to speed droop mode.
What happens when the EDG Governor fails while the EDG is running unloaded?
EDG increases to 940 rpm & 62.8 Hz
What happens when the EDG Governor fails while EDG is running loaded to the grid?
KW loading will go up to ~4000KW, increased fuel consumption.
What happens when the EDG Governor fails while EDG running loaded following a LOOP?
EDG increases to 940 rpm & 62.8 Hz
Describe the air flow path through the Unit 1 EDG.
- Through steel louvers into EDG building
- EDG Building air then enters the Air Intake box on top of Generators thru intake filters and flows into the Turbocharger, which compresses air to get more energy out of it.
- After exiting the Turbocharger, the air passes through the After-cooler, which removes the heat added by the turbocharger before it enters the engine.
- Air then enters a common air header which supplies air to each of the cylinders
- After exiting the cylinders, engine exhaust air flows through the turbocharger turbine, providing the motive force for its operation
- Exhaust air leaves via a Flexible Connection to Exhaust Bellows From the exhaust bellows, air travels thru exhaust ductwork exits the EDG buildings
Describe the air flow path through the Unit 2 EDG.
- Through louvers & screens into EDG bldg.
- EDG Building air then enters the Air Intake box on top of Generators thru intake filters and flows into the Turbocharger, which compresses air to get more energy out of it.
- After exiting the Turbocharger, the air passes through the After-cooler, which removes the heat added by the turbocharger before it enters the engine.
- Air then enters a common air header which supplies air to each of the cylinders
- After exiting the cylinders, engine exhaust air flows through the turbocharger turbine, providing the motive force for its operation
- Exhaust air leaves via a Flexible Connection to Exhaust Bellows From the exhaust bellows, air travels thru exhaust ductwork exits the EDG buildings
Describe the Unit 1 EDG One Engine Fail to Start Alarm.
Generated if the ΔT between Turbocharger Cylinder Exhaust temperatures differ by:
* 200°F
“OVERCRANK” alarm generated
Describe the Unit 2 EDG One Engine Fail to Start Alarm.
Generated if the ΔT between Turbocharger Cylinder Exhaust temperatures differ by:
* 220°F
Unit 2 EDG also has a local alarm.
* “One Engine Fail To Start”
Describe the Unit 1 EDG DG Air Start System.
- 4 Air receivers broken into 2 subsystems (2 receivers per subsystem)
- Each subsystem allows 5 starts of the associated EDG starting at T/S minimum values
- EDG inoperable if 3/4 receivers
< 135 psig - Each Engine has:
2 Air Start Solenoids
2 Air Start Relay Valves
4 Air Start Motors – ** One Air start motor is enough to start the EDG**
Describe the Unit 2 EDG DG Air Start System.
- 4 Air receivers broken into 2 subsystems (2 receivers per subsystem)
- Each subsystem allows 5 starts of the associated EDG starting at T/S minimum values
- EDG inoperable if 3/4 receivers:
< 129 psig - Each Engine has:
2 Air Start Solenoids
2 Air Start Relay Valves
4 Air Start Motors – ** One Air start motor is enough to start the EDG**
What are the Unit 1 EDG Electric Air compressor Auto Starts?
< 180 psig - Air dryer must be ON for the compressor to start (Dryer Switch must be on. If off, power is removed to the auto start permissive)
What are the Unit 2 EDG Electric Air compressor Auto Starts?
< 150 psig – Air dryer must be ON for the compressor to start. Air dryer is powered (Green light on) only when electric compressor is operating
What are the EDG Electric Air compressor Auto Stops?
> 200 psig all receivers AND minimum of 10 min run
Describe the Unit 1 EDG Air Start Blocked Relay.
Stops pulsing starting air to the EDG if either engine is:
EDG Speed >200 rpm
OR
Lube Oil pressure >20 psig
Describe the Unit 2 EDG Air Start Blocked Relay.
Starting air stops if either engine is:
EDG Speed >100 rpm
OR
Cooling Water pressure >20 psig
Describe the EDG Air Start Sequence.
EDG Start Signal energizes “Air Start Solenoid” passing signal air to lower air start motor pinion-engages the engine cranking ring Boost air is also supplied by “Air Start Solenoid.” Engagement of lower motor pinion uncovers lower motor air-port to allow signal air pressure to upper air start motor pinion-engages the engine cranking ring. Engagement of upper pinion uncovers air-port to allow air to the “Air Relay Valve.” Both pinions must engage to allow air supply to the “Air Relay Valve” actuator “Air Relay Valve” ports starting air to the air start motors which spin turning cranking ring. “Air Start Solenoid” open signal removed after 1.8 seconds-solenoid to VENT position. Motor pinions disengage and starting air blocked from “Air Relay Valve.” After 0.2 seconds, “Air Start Solenoid” is re-energized and cycle repeats
What is supplied by the Unit 1 EDG Main Lube Oil Pump?
Sucks on the Strainer Sump and discharges to main engine LO manifold above crankshaft, Cools & lubricates the Turbocharger and Bearings
What is supplied by the Unit 2 EDG Main Lube Oil Pump?
Gen Bearings only. Unit 2 has AC & DC LO Pumps
Describe the EDG Piston Cooling Pump.
Sucks on the Strainer Sump, discharges to pistons for cooling and lubrication.
Describe the EDG Scavenging Pump.
High capacity pump supplies oil from the Main Engine Sump to Strainer Sump via a strainer, filter and Lube Oil Cooler.
Describe the operation of the Unit 1 EDG Soak Back Pump.
Runs continuously
Supplies oil to Turbocharger Bearings
Describe the operation of the Unit 2 EDG Soak Back Pump.
Runs continuously
Circulates oil thru the engine to maintain it warm.
Describe the operation of the Unit 1 DC Soak Back Pump.
- Same purposes as the AC Soak Back Pump
Auto starts on loss of power to AC Pump