Dental Materials Flashcards
Name 5 applications for fibre reinforcement
1) improve fatigue resistance and impact strength of acrylic dentures
2) approximate dentine characteristics for post construction
3) temporary bridges
4) periodontal splinting
5) elimination of metal in porcelain fused to metal restorations (better aesthetics and biological tolerance)
What is the concept behind fibre reinforcement?
high strength and modulus fibres embedded/bonded to a matrix.
Fibres and matrix retain both physically and chemically
What are the dental components of fibre reinforcement?
fibres embedded in matrix which is either acrylic or resin with an effective coupling agent between the glass fibres
What is the matrix made of in fibre reinforcement?
either acrylic or resin
What coupling agents are used in fibre reinforcement?
resin bonding agents
silanes
Name the four fibre types and the two most commonly used
1) carbon
2) kevlar
3) polyethylene
4) glass
glass and polyethylene most commonly used as shade matches tooth
What are the characteristics of carbon fibres?
-polyacrylonitrile precursors drawn into long strands
-heated at very high temp in absence of oxygen to avoid combustion
-tightly interlocked chains of C atoms
-twisted to form yarn
-fibre diameter 5-10 microns
-black
What are the characteristics of kevlar fibres?
- aromatic polyamide
- pleated structure - atoms radially formed in sheets, weak flexural, compression and low abrasion resistance
- yellow
- high thermal and mechanical stability
- resistant to chemicals
What are the characteristics of polyethylene?
- natural crystalline polymers
- drawn at lower temp than MP into filamentous fibres
- in axial directions have improved modulus
- ductile
- low density
- translucent so used in dentistry
What are the characteristics of glass fibres?
- melts of mixtures of oxides - cool without crystallisation
- translucency and ability to match tooth
- high modulus of elasticity - little deformation in function
What is critical for success fibre reinforcement?
correct fibre orientation
What are the three fibre orientation options?
1) unidirectional
2) bidirectional
3) random
What does anisotropic mean?
exhibiting properties with different values when measured in different directions (orientation)
What does unidirectional mean?
Longitudinal OR transverse (i.e. one or the other) - reduced strength and modulus
What does bidirectional mean?
enables great strength variation by the variation of:
- amounts/types of fibres
- longitudinal/transverse
What do random fibre orientations mean?
some properties in all loading directions (isotropic)
This means that when a specific load is applied at any point, the material will exhibit the same strength, stress, strain, young’s modulus and hardness
What is Young’s modulus?
property of the material that tells us how easily it can stretch and deform and is defined as the “ratio of tensile stress”
What are six factors which generally affect the physical properties of fibre reinforcement?
1) type of matrix
2) type of fibre
3) quality of fibres
4) length of fibres - must exceed critical length
5) quality of bond fibre/matrix - preimpregnated better than point of use
6) orientation - perpendicular to point of load is best
What fibre orientation is best?
perpendicular to point of load
Fibre reinforced composites are superior to metallic materials in terms of what ratios?
weight : strength
modulus : weight
Is fibre reinforced composite biocompatible?
Yes
What are two production advantages of fibre reinforced composite?
easily produced
cost effective
Comment on the flexural strength of fibre reinforced composite:
improved for both PMMA dentures and resin composite bridges. The improvement however, is short-lived as surrounding resin absorbs water and degrades the bond between the fibres and the resin matrix with time
What is water sorption?
the weight gained when a dental material is immersed in water
How is water sorption calculated?
weight increase / surface area
What effect does water sorption have on fibre reinforced composite?
water absorbed into material by diffusion
enters voids, produces hygroscopic expansion, material dimensional instability (can be beneficial as counteracts polymerisation contraction)
decreased flexural properties
What is wear resistance?
the process by which material is displaced/removed by interfacial forces generated as two surfaces rub together
Why is there a limit to how much fibre you should put in a fibre reinforced composite?
must have sufficient for effect but not too much as if so, abrasive and adhesive wear plucking occurs.
At what percentages of fibre weight content is the relative wear resistance of fibre reinforced composite low and high?
2% - Low
5% High
7% Low
Fibre reinforced composites increase what characteristics?
toughness
impact strength
What cycle can reduce all properties over time of a fibre reinforced composite?
thermal cycling
What are the clinical uses of fibre reinforced materials?
1) improve fatigue resistance and impact strength of acrylic dentures
2) approximate dentine characteristics for post construction
3) temporary bridges
4) periodontal splinting
5) elimination of metal in PFM restorations
Alloys of noble metals contain what percentage of noble metal content?
at least 25% but less than 75%
What welding process does pure gold utilise?
cold welding - pressure applied, metallic bonds at point of contact, prior to placement heated to 250 degrees to drive off grease, gold foil increments of 1 micro m
What is cohesive gold and how is it placed dentally?
tiny pieces of gold, placed in cavity incrementally, filled over hours with gold foil
What are the disadvantages of utilising pure gold?
- time consuming
- no cement lute
- rigidity and elasticity insufficient in high stress situations
- overworking at placement can work harden
What are the four types of traditional casting gold alloys?
1) Type 1 low strength
2) Type 2 medium strength
3) Type 3 high strength
4) Type 4 extra high strength
What is the main characteristic of type 1 casting gold alloys and what are they used for?
type 1 Low strength - castings subject to slight stress e.g. inlays
What is the main characteristic of type 2 casting gold alloys and what are they used for?
type 2 medium strength - castings subject to moderate stress e.g. inlays/onlays
What is the main characteristic of type 3 casting gold alloys and what are they used for?
type 3 high strength - high stress situations e.g. onlays, thin cast backings, pontics, full crowns
What is the main characteristic of type 4 casting gold alloys and what are they used for?
type 4 extra high strength - for casting thin in cross section e.g. saddles, bars, clasps, crowns, bridges and partial denture frameworks
How is gold content expressed?
Carat - parts by weight of gold in 24 parts of alloy
Fineness - parts by weight of gold in 1000 parts of alloy
An alloy with 75% gold content has what carat and fineness?
18 carat
750 fine
What 5/6 elements generally make up a traditional casting gold alloy?
gold Au
silver Ag
copper Cu
platinum/palladium Pt/Pd
zinc Zn
As we move from Type 1 to type 4 traditional casting gold alloys, what properties increase?
hardness
proportional limit
strength
As we move from type 1 to type 4 traditional casting gold alloys, what properties decrease?
ductility
corrosion resistance
Why, as gold content decreases, does hardness increase?
solution hardening - formation of solid solutions with gold
As we move from type 1 to type 4 traditional casting gold alloys, what happens to the gold content?
it decreases
85%, 75%, 70%, 60%
What properties does Ag provide in a traditional casting gold alloy?
slight strengthening effect and counteracts reddish copper tint
What properties does Cu provide in a traditional casting gold alloy?
increases strength and lowers MP.
If content >16% Cu will oxidise and will tarnish
What properties does Pt/Pd provide in a traditional casting gold alloy?
increase both strength and MP
What properties does Zn provide in a traditional casting gold alloy? And what happens if it runs out?
acts as a scavenger. When used up, this function is then taken over by Cu. This is undesirable as impairs physical properties of the casting if Cu is used up in this way.
What happens when the Zn in a traditional casting gold alloy is used up?
The function of scavenger is then taken over by Cu, which is undesirable as it impairs the physical properties of the alloy
What traditional casting gold alloys can be heat treated?
types 3 and 4
NOT type 1 and 2
What does the heat treatment of type 3 and 4 traditional casting gold metal alloy do?
results in further hardening by precipitation hardening of Ag/Cu and Au/Cu systems
Why can type 1 and 2 traditional casting gold metal alloys not be heat treated?
due to lack of silver and copper that are required for the necessary atomic diffusions
How are heat treatments achieved in a traditional casting gold metal alloy?
melting alloy and cooling it - new crystal structure
What influences the new structure formed in heat treatments?
length of time of treatment
slowly to room temp
How is premature hardening avoided during heat treatments?
- cool casting rapidly from excess of 600 degrees
- red colour of sprue region of casting indicates above 600
- once red colour lost through cooling - cold water plunge, disintegrates investment and results in fine grain structure
Cold water cooling an alloy containing Pt/Pd risks what?
coring
How is an alloy containing Pt/Pd heat treated to avoid the risk of coring?
- heat to 700 degrees for 10 mins
- quenching
- known as homogenisation heat treatment
What is the name of the heat treatment used to eliminate coring (while increasing corrosion resistance) in Pt/Pd containing alloys?
Homogenisation heat treatment
What gold content is generally found in low gold alloys?
normally Au 45-50% but could be down to 10%
What element has a high content in low gold alloys?
High palladium
What colour are low gold alloys?
“white” in colour
What constituents are contained in a silver palladium alloy?
primarily Ag and Pd
little to no Au
What are the advantages of low gold alloys?
Low cost (relative)
good clinical performance
How are low gold alloys classified?
As for conventional gold casting alloys (4 types)
What are the possible disadvantages of silver palladium alloys?
- lower density compared to gold alloys (affects castability)
- may dissolve oxygen - porosity
- lower ductility than conventional gold alloys
How are dental porcelains classified by manufacturers?
according to their firing temperatures
e.g. low fusing 850-1100 degrees
high fusing 1300-1400 degrees
What are high and medium fusing porcelains utilised for?
denture teeth
What are low fusing porcelains used for?
metal ceramic retainer restorations (crowns and bridges)
What kind of effect does the addition of leucite to ceramic have?
dispersion strengthening effect upon the ceramic (if at 35-50 mass %)
Leucite inclusions by manufacturers of ceramics aim to do what?
customisation of ceramics expansion/contraction to match range of dental alloys.
Aim to have slightly higher expansion/contraction than underlying alloy to put porcelain in slight tangential compression (prevent crack propagation)
What is a tangential stress?
a force acting in a generally horizontal direction. simply it is acting in parallel to surface
What is the more common word for kaolin?
clay
What is kaolin?
china clay
Hydrated aluminosilicate
Al2O3 2(SiO2) 2(H2O)
What is feldspar?
mixture of aluminosilicates
naturally occurring alumino-silicate minerals containing varying amounts of potassium, sodium, calcium, and/or lithium
What are the properties of kaolin at room temperature?
forms colloidal suspension in water
by surface tension effects provides coherence and plasticity to porcelain powder by permitting manipulation
What does kaolin turn to at around 450 degrees?
unstable metakaolinite
At what temperature does feldspar melt and decompose?
1150 degrees
What happens when feldspar melts and at what temperature does this occur?
1150 degrees
flows and consolidates powder particles together
What forms when the molten feldspar cools?
on cooling glassy silicate matrix results
The production of glassy silicate matrix from feldspar depends on calibration of what functions?
Time
temperature
What is added to the making of glassy silicate matrixes to promote scattering of light and colouration (opalescence)?
particles of metal oxides
The addition of metal oxide indium or praseodymium would result in what colouration of glass silicate matrix?
ivory
The addition of what metal oxide would cause a brown colouration of the glass silicate matrix?
iron or nickel
The addition of what metal oxide would cause a blue colouration of the glass silicate matrix?
cobalt
The addition of what metal oxide would cause a green colouration of the glass silicate matrix?
copper or chromium
The addition of what metal oxide would cause a lavender colouration of the glass silicate matrix?
manganese
The addition of what metal oxide would cause a brown/yellow/green colouration of the glass silicate matrix?
vanadium
The addition of what metal oxide would cause a yellow/pale green colouration of the glass silicate matrix?
cerium
The addition of what metal oxide would cause a yellow/brown colouration of the glass silicate matrix?
titanium
The addition of what metal oxide would cause an opaque white colouration of the glass silicate matrix?
tin, zirconium, zinc
What does the packing of porcelain do?
reduces firing shrinkage
How are porcelains fired?
porcelain furnace
electrically heated muffler (surrounds porcelain)
pyrometer to indicate muffle temperature
Why is firing a porcelain in a vacuum essential?
reduces porosity from 4.6% to 0.5%
Why is controlled cooling of a porcelain following firing important?
to avoid cracking
Why does re-firing of a porcelain require incremental heat build up?
so thermal stresses are not generated
What are porcelains glazed with?
low fusing transparent glass
What forces stop crack propagation?
compressive forces
In what direction do cracks propagate?
from within outwards
How can we limit crack propagation?
1) aluminium core (pure)
2) addition of alumina powder to porcelain
3) sintered alumina core
4) metal core - porcelain fused to metal
What is PFM?
Porcelain fused to metal
alloy substructure, bonded porcelain veneer
Porcelain has an increased coefficient thermal expansion by the addition of what?
leucite
What is the coefficient of thermal expansion?
extent to which a material expands upon heating
What are the desirable properties of a metal to be used for PFM?
1) not melt when firing porcelain
2) rigid to support thin porcelain veneer
3) bond to porcelain
4) similar coefficient of expansion to porcelain
What are the main four PFM alloy options?
1) High gold alloys
2) Low-gold alloys
3) silver-palladium alloys
4) nickel-chromium alloys
What are the characteristics of high gold alloys when used for PFM?
-Sn and indium become oxidised and chemically bond to porcelain
-need thick coping to prevent flexure
What are the characteristics of low gold alloys when used for PFM?
50% Au
30% Pd - increased melting temp, decreased coefficient of thermal expansion
10% Ag
10% Indium - for bonding
similar properties to high gold alloys
What are the characteristics of silver palladium alloys when used for PFM?
advantageous higher modulus value and melting range compared to high gold
Ag may lead to greening
cost saving
What are the characteristics of nickel-chromium alloys when used for PFM?
high modulus and melting temperature are advantageous
prone to high casting shrinkage with voids
poorer bond strength to porcelain than other alloys
poor biocompatibility due to Be (animal carcinogen) and Ni (risks contact dermatitis)
What is an alternative to PFM alloys?
Captek capillary technology
What is CapTek capillary technology?
- wax strip (powdered Pd metal rich) is adapted onto the refractory die.
- It is then fixed - sinters metal and burns off wax
- to the capillary network 2nd wax strip (loaded with pure gold) is applied
- fired
- gold infiltrates the network and forms substructure for porcelain build up
x
x
What kind of material are composites?
ceramics
What are the three classes of composite materials?
1) predominantly glassy materials
2) particle filled glasses
3) polycrystalline ceramics
What kind of composite materials are highly aesthetic?
glassy composite materials
What kind of composite materials are examples of high strength ceramics?
crystalline ceramics
What is a 2nd example of an alternative to PFM alloys?
CAD-CAM
- substrate optimised block of factory produced ceramic
- impression to make die or optical (scanned)
- preparation coated with optically reflective powder
- digital model - edited
- computed controlled milling of final restoration/coping
- porcelain build up on coping thereafter
What are the characteristics of a glassy ceramic (composite material)?
- amorphous form
- 3D network of atoms of no regular pattern
- feldspar based
- resistant on firing to crystallisation and slumping
- alterations of Na and K content have affects on firing temperature and thermal expansion/contraction
Alterations of Na and K content of glassy ceramics have affects on what?
firing temperature
thermal expansion/contraction
What are particle filled glasses and why are they utilised?
base glass compositions with filler particles added.
improve mechanical properties, such as strength
and thermal expansion and contraction behaviour.
What structure are most particle filled glasses fillers?
crystalline
Name two crystalline filler particles added to particle filled glasses
1) leucite
2) Al2O3
What does the addition of filler particle leucite do?
dispersion strengthening
What does the addition of filler particle Al203 do?
fosters differential etching (etches at a greater rate) and hence micromechanical attachment
How can filler particles be added to form a particle filled glass?
1) mixing in the factory
2) grown in the pressed pellet for pressing by heat treatments
What are the characteristics of a polycrystalline ceramic?
- have no glassy component
- atoms packed in dense array
- relatively opaque (but unlike metals, transmit some light)
How are polycrystalline ceramics manufactured?
either pressed into over sized die or machined from block and sintered
What characteristics are added by the atoms of polycrystalline ceramics being packed in a dense array?
inhibit crack propagation
tougher and stronger than glass ceramics
What is an allotrope?
each of two or more different physical forms in which an element can exist. Graphite, charcoal, and diamond are all allotropes of carbon.