Corrosion Ex10 Flashcards

1
Q

What type of concentration cell corrosion occurs on the edge of an open faying surface?
A. Oxygen
B. Metal- Ion
C. Active-Passive

A

B. Metal-Ion

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2
Q

What type of concentration cell corrosion occurs between layers on faying surface?
A. Oxygen
B. Metal-Ion
C. Active- passive

A

A. Oxygen

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3
Q

A type of concentration cell corrosion would be…
A. Intergranular
B. Active- Passive
C. Exfoliation

A

B. Active Passive

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4
Q

Applying zinc, chromate primer to an aluminum surface would have what effect?
A. It would prevent further corrosion by insulating the surface against electrolyte action.
B. It would form an organic layer on the surface.
C. It would cause the aluminum alloy core to corrode rapidly.

A

Be. It would form an organic layer on the surface.

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5
Q

Zinc, chromate primer protects metal surfaces by…
A. Providing an impervious organic film.
B. The formation of a surface oxide film.
C. Preventing electrolytic action.

A

C. Preventing electrolytic action.

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6
Q

The formation of an oxide film on the surface of aluminum has what effect?
A. The film insulate, the aluminum from any electrolyte (gas or liquid), and will not itself further react with the oxygen.
B. A porous or interrupted film is produced in the metal will continue to react with the oxygen.
C. It has no effect on the aluminum surface.

A

A. The film insulate the aluminum from any electrolyte (gas or liquid), and will not itself further react with the oxygen.

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7
Q

The formation of red rust on a steel surface has what effect?
A. It forms a film that acts as a protective coating on a steel surface.
B. It presence actually promotes additional attack by attracting moisture from the air and act as a catalyst to promote additional corrosion.
C. It has no effect on the steel surface.

A

B. It’s presence actually promotes additional attack by attracting moisture from the air and acts as a catalyst to promote additional corrosion.

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8
Q

The formation of red rust on which the following services would actually promote additional attack by attracting moisture from the air and act as a catalyst to remote additional corrosion.
A. Aluminum
B. Steel.
C. Magnesium.

A

B. Steel.

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9
Q

What effect does oxidation have on the aluminum surface?
A. Stops corrosion.
B. Slows corrosion.
C. Promotes corrosion.

A

B. Slows corrosion.

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10
Q

Which of the following materials, once oxidized, corrodes further (promotes corrosion)?
A. Iron
B. Aluminum.
C. Both a and B.

A

A. Iron

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11
Q

Water (or moisture) in a Alclad aluminum surface creates a
A. Cathodic surface.
B. Anodic surface.
C. Neutral surface.

A

B. Anodic surface.

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12
Q

If corrosion goes to a depth of .001 inch, what is the severity?
A. Light.
B. Moderate.
C. Severe.

A

A. Light.

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13
Q

Which corrosion is “worm-like”?
A. Stress.
B. Filiform.
C. Pitting.

A

B. Filiform

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14
Q

Filiform corrosion around fasteners (rivets) and at seams could develop into severe corrosion known as
A. Stress.
B. Intergranular.
C. Pitting

A

B. Intergranular.

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15
Q

What is an advanced form of intergranular corrosion?
A. Pitting.
B. Exfoliation.
C. Delamination.

A

B. Exfoliation.

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16
Q

Aluminum alloy sheets joined by spot Welding may be susceptible to corrosion. They’re joining of sheets by spot welding would result in what reaction?
A. Loss of alloying element
B. Grain enlargement.
C. Change in tensile strength.

A

B. Grain enlargement.

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17
Q

Corrosion of aluminum sheets joined by spotwelding is the result of the entrance and entrapment of corrosion agents in what area?
A. Hidden concentration cell.
B. Between layers (or may say in layers or in metal layers).
C. Low point drain.

A

B. Between layers, in layers, in metal layers.

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18
Q

When inspecting a ferromagnetic part with the magnetic particle method, which flaw would be indicated by either circular or longitudinal magnetism?
A. A transverse crack.
B. A crack at 45°.
C. A longitudinal correct

A

B. A crack at 45°.

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19
Q

Which of the following would be used to detect a longitudinal crack with the magnetic particle method?
A. Circular magnetism.
B. Longitudinal magnetism.
C. Both a and B.

A

A. Circular magnetism.

20
Q

A major repair requires .3281 holes. If a 5/16 drill is selected for the job, the resulting holes would be.
A. Undersized.
B. Oversized.
C. Correct size.

A

A. Undersized.

21
Q

If an aluminum former is attached to a steel firewall with stainless steel rivets, what type of corrosion would occur?
A. Galvanic.
B. Filiform.
C. Pitting corrosion.

A

A. Galvanic.

22
Q

Black streaks on the elevator or aileron coming out of the hinges would be what type of corrosion?
A. Fretting.
B. Exfoliation.
C. Galvanic.

A

C. Galvanic.

23
Q

Galvanic corrosion is also known as
A. Dissimilar metals joined together
B . Intergranular corrosion.
C. Fretting corrosion.

A

A. Dis similar metals joined together.

24
Q

Which of the following abrasives could not be used to remove corrosion from aluminum alloys?
A. aluminum oxide
B. Silicone carbide.
C. Garnet.

A

B. Silicon carbide.

25
Q

Ferris alloys, 220,000 psi strength may have corrosion removed with certain abrasives. Which of the following should not be used on this type of metal?
A. Garnet.
B. Aluminum oxide.
C. Silicon carbide.

A

A. Garnet.

26
Q

Ferrous alloys, 220,000 psi strength should have corrosion removed with which of the following materials?
A. Garnet.
B. Acid base stripper.
C. Silicon carbide.

A

C. Silicon carbide.

27
Q

While performing a final inspection for the completion of a major repair to a composite structure, what would the correct orientation of the repair plies?
A. Same as original.
B. 100°.
C. 90°

A

A. Same as original.

28
Q

When inspecting composites, Which ply of the original part is considered to be the reference or zero warp angle, which corresponds with the warp of the fabric?
A. Center.
B. Inner
C. Outside.

A

C. Outside.

29
Q

Which NDT method should be used to detect intergranular corrosion?
A. Visual inspection.
B. Ultrasonic.
C. Dye penetrate.

A

B. Ultrasonic.

30
Q

Which NDT method should not be used to detect cracks in advanced composite structures?
A. Dye penetrant
B. Ultrasonic.
C. Both A and B.

A

A. Dye penetrant

31
Q

Where would intergranular corrosion most likely occur?
A. Under the paint film.
B. Inside the boundaries of the grains.
C. Along the boundaries of the grains.

A

C. Along the boundaries of the grains.

32
Q

Where would exfoliation corrosion most likely occur?
A. Under the paint film.
B. In extruded materials.
C. Where there are dissimilar metals.

A

B. In extruded materials.

33
Q

If delamination of a composite structure is not repaired (or corrected) what will result?
A. broken fibers
B. Matrix failure.
C. Occlusions

A

A. Broken fibers.

34
Q

Low energy impact to a composite structure could result in what kind of damage?
A. Broken fibers.
B. Occlusions.
C. Matrix failure.

A

A. Broken fibers.

35
Q

When working with composites, the warp direction (orientation) is designated at 0°. When inspecting a composite structure, typically what is the warp orientation of the surface or top ply?
A. 0°
B. 45°.
C. It would be specified by the manufacturer.

A

C. It would be specified by the manufacturer.

36
Q

When working with composites, the warp direction (orientation) is 0°. What direction would the tracer run?
A. 45°.
B. 90°
C. 0°

37
Q

As the holder of a IA, you are inspecting a major repair to a composite elevator skin. The approved data indicates the first supply of the laminate is at 0° warp angle. At what angle would you expect the warp tracer?
A. 0°
B. 40°
C. 90°

38
Q

How would you identify compression failure in an aircraft wooden (rectangular wing) spar?
A. Radical cracks.
B. Fine line running parallel with the grain of wood.
C. Fine line running perpendicular with the grain of wood.

A

C. Fine line running perpendicular with the grain of wood.

39
Q

You, As an IA, are performing an inspection on a wooden aircraft and notice dark spots (stains) in the wood how do you determine if there’s any damage?
A. Probe with sharp object (or pointed object).
B. Coin tap test.
C. Green bromide solution test (chemical test)

A

A. probe with a sharp or pointed object

40
Q

Delamination and debonding in composite structures can be detected by which of the following methods?
A. Coin tap test.
B. Visual inspection.
C. Both A and B.

A

A. Coin tap test

41
Q

Which of the following could a coin or ring tap test be used to detect in a composite structure?
A voids and occlusions
B. Delamination and occlusions.
C. Delamination, Debonding and voids.

A

C. Delamination, Debonding and voids

42
Q

Cracks and other flaws within composite structure, materials can be detected by which of the following methods?
A. Coin tap test.
B. Ultrasonic inspection.
C. Both A and B.

A

B. Ultrasonic inspection.

43
Q

Delamination, voids, flaws and debonding within composite structure materials can be detected by which of the following methods?
A. Coin tap test
B. Ultrasonic inspection.
C. Both A and B.

A

B. Ultrasonic inspection.

44
Q

Which NDT method should be used for detecting voids, delaminations, occlusions, resin rich or resin lean ((starvation) conditions?
A. Ultrasonic.
B. Dye penetrant
C. Coin tap test.

A

A. Ultrasonic.

45
Q

Filiform corrosion develops
A. Only under the paint film.
B. On the grain boundaries of the metal.
C. Only in cracks and crevices.

A

A. Only under the paint film.